Get Wires ->Connector Housings and Connectors, Repairing Guide for Audi A1 SUV 2010-2017

Audi A1 2011 ➤ , Audi A1 Sportback 2018 ➤ , Audi A2 2001 ➤ , Audi A3 20 ...

Electrical Equipment General Information - Edition 08.2019

•

The entire length of the antenna wire consists of the length of

the required adapter leads -1 and 3- as well as the connecting

wire -2-.

– Subtract 60 cm from the total length of antenna wire meas‐

ured, to receive the length of connecting wire required.

– Obtain the correct length of the required adapter wires and

connecting wires as an original replacement part. Refer to the

Parts Catalog.

– Cut the connectors off of the faulty antenna wiring.

•

Leave the rest of the defective antenna wire in the vehicle.

– Connect the adapter wires to the devices in the vehicle.

– Provide harness connectors with piece of foam hose to avoid

rattle.

– Route and secure the connecting wire parallel to the old an‐

tenna wire.

Note

Antenna wires must not be kinked or excessively bent! The bend‐

ing radius must not be less than 50 mm.

– Connect the connecting wire with the adapter leads.

– To prevent rattling noise, provide antenna connectors with a

suitable section of foam sheathing.

– Perform a function test.

2.7

Connector Housings and Connectors,

Repairing

⇒ “2.7.1 Connector Housings and Connectors, Repair Informa‐

tion”, page 159

⇒ “2.7.2 Contacts in Connector Housing, Repairing”, page 160

⇒ “2.7.3 Single Wire Seals, Installing”, page 161

⇒ “2.7.4 Connector Housing with Insulation Displacement Con‐

nections, Repairing”, page 162

2.7.1

Connector Housings and Connectors,

Repair Information

Note

♦ Observe general notes for repairs on the vehicle electrical

system. Refer to

⇒ “2.1 Vehicle Electrical System, General Repair Information”,

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not

permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability

with respect to the correctness of information in this document. Copyright by AUDI AG.

page 98 .

♦ Allocation of crimp contacts with correct fit to connector hous‐

ing is performed according to the part number stamped in on

the connector housing. Refer to the Parts Catalog; Special

Catalog “Electrical Connecting Components”; Electrical

Equipment; subgroup 71 chart 970-00.

♦ Damaged connector housings must always be replaced.

2. Wiring Harness and Connector Repairs

159

Audi A1 2011 ➤ , Audi A1 Sportback 2018 ➤ , Audi A2 2001 ➤ , Audi A3 20 ...

Electrical Equipment General Information - Edition 08.2019

2.7.2

Contacts in Connector Housing, Repair‐

ing

Procedure

– First, open or release if necessary the secondary lock of the

connector housing. Refer to

⇒ “2.8 Connector Housings, Releasing and Disassembling”,

page 162 .

– Release contact (primary lock) using the appropriate release

tool. Refer to

⇒ “2.8 Connector Housings, Releasing and Disassembling”,

page 162 .

– Pull the contact back out of the connector housing -arrow- at

the single wire (with the single wire seal if necessary).

– Cut off the old contact (with the single wire seal) from the ve‐

hicle-specific wiring harness.

– Take the yellow repair wire with the correct contact out of the

-VAS1978B- .

– Free up the wire to be repaired approximately 20 cm on both

sides of the repair point.

Caution

Risk of damaging the electrical wires.

♦ Expose wrapped wiring harnesses carefully.

– If necessary, removing the wiring harness wrapping.

– Slide the new repair wire contact into the corresponding con‐

nector housing compartment until it engages.

– If necessary, install the single wire seal on the repair wire. Re‐

fer to ⇒ “2.7.3 Single Wire Seals, Installing”, page 161 .

– Shorten the repair wire and the vehicle-specific wiring harness

single wire as needed using the -VAS1978/3- .

– Remove the insulation from the ends of the repair wire and

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not

_perv_me_itth_edic_ul_ne_le-_ss_sp_aue_thc_oi_rf_ii_sc_eds_bi_yn_Ag_Ule_DIw_AGir_.e_AUa_Dn_Id_AGc_dr_oim_esp_not_th_gue_are_ann_ted_es_orw_acit_ch_eptth_ane_{y l}c_iar_bi_im_lityp‐

with respect to the correctness of information in this document. Copyright by AUDI AG.

ing wires and a crimp connector. Refer to

⇒ “2.4.5 0.22 mm 2 Wire, Repairing with Individual Crimp Con‐

nector”, page 114 or

⇒ “2.4.6 Repairing a Wire 0.35 mm 2 or Greater with Individual

Crimp Connector”, page 116 .

160

Rep. Gr.97 - Wires

Audi A1 2011 ➤ , Audi A1 Sportback 2018 ➤ , Audi A2 2001 ➤ , Audi A3 20 ...

Electrical Equipment General Information - Edition 08.2019

2.7.3

Single Wire Seals, Installing

Procedure

Note

♦ Single wire seals prevent the penetration of water and dirt into

the connector housing. They are installed, for example, in the

engine compartment and must be reinstalled after a repair.

♦ Single wire seal is crimped on at the factory together with con‐

tact on the wire, this is not the case for repair wires. The single

wire seal must be slid onto the wire before crimping the repair

wire.

♦ Single wire seals must always fit with the repair wire cross-

section. Outer circumference of single wire seal is aligned

according to chamber ^Pc^ri^or^tc^ecu^tem^{d b}fe^{y c}r^oe^pn^yrc^ige^ht.o^Cf^opth^yine^gc^foo^{r p}n^rin^vae^tec^oto^{r c}r^omh^mo^eu^rcs^ia‐^{l purposes, in part or in whole, is not}

permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability

with respect to the correctness of information in this document. Copyright by AUDI AG.

ing. Perform assembly using only the assembly tool with cor‐

rect fit.

– Put single wire seal -A- onto free end of repair wire.

•

When doing this, the single wire seal small diameter must point

toward the connector housing.

– Slide the single wire seal -A- onto the repair wire up to the

connector housing and then into the housing as far as the stop

using the appropriate assembly tool -B-.

– Shorten the repair wire and the vehicle-specific wiring harness

single wire as needed using the -VAS1978/3- .

– Crimp the stripped ends of repair wire and single wire of ve‐

hicle-specific wiring harness using crimping pliers and a crimp‐

ing pliers. Refer to

⇒ “2.4.5 0.22 mm 2 Wire, Repairing with Individual Crimp Con‐

nector”, page 114 or

⇒ “2.4.6 Repairing a Wire 0.35 mm 2 or Greater with Individual

Crimp Connector”, page 116 .

2. Wiring Harness and Connector Repairs

161

Download User Manual App

Wires ->Connector Housings and Connectors, Repairing for Your Audi A1 SUV 2010-2017

Related Topics

Special Tools

Revision History

ESD Work Surface VAS6613

Contact Surface Cleaning Set VAS6410

Popular Owner Manuals

Latest Owner Manuals