Electricdrivesystems -> 4 Quarantine arrangements for Your Volkswagen Crafter Van Second Generation (2017-2025)

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High-voltage system - General information - Edition 02.2021  
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Quarantine arrangements  
Special tools and workshop equipment required  
♦ Warning sign "Warning! Dangerous electrical voltage" -VAS  
6649-  
♦ Prohibition sign -VAS 6881-  
♦ Prohibition sign -VAS 6882-  
♦ Warning sign -VAS 6786-  
4. Quarantine arrangements  
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High-voltage system - General information - Edition 02.2021  
♦ Temperature gauge -VAS 6886-  
Working on accident-damaged high-voltage vehicles  
DANGER  
If the high-voltage battery is severely damaged or there is  
cause for concern, do not perform diagnosis until a high-volt‐  
age expert (HVE) has been consulted.  
Note  
The following points must always be observed and obeyed.  
If a defective or accident-damaged high-voltage vehicle is  
delivered to the premises, inform a high-voltage technician  
(HVT).  
Unload and park vehicles with lithium-ion high-voltage bat‐  
tery directly in a dedicated space if possible.  
Service partners should make immediate and direct contact  
with the nearest high-voltage service partner or importer.  
Mark the high-voltage vehicle with -VAS 6649- (additional  
signs/markings necessary in event of quarantine).  
Secure high-voltage vehicle to prevent unauthorised access.  
Severely damaged vehicles and removed lithium-ion high-  
voltage batteries must be protected especially against rain  
and moisture.  
The use of a sealed floor plate is recommended.  
Arrangements for setting up quarantine area  
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Rep. gr.93 - Electric drive systems  
Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2017 ➤, Golf Var ...  
High-voltage system - General information - Edition 02.2021  
1 - Warning sign VAS  
6786 »Warning! Dangerous  
batteries«  
2 - Warning sign VAS  
6649 »Warning! Dangerous  
electrical voltage«  
3 - Prohibition sign VAS  
6882 »Keep away from fire«  
4 - Prohibition sign VAS  
6881 »Access prohibited«  
5 - Isolated area inc. hazard  
warning signs  
6 - Outer safety zone  
7 - Suitable clear area (e.g.  
parking space)  
Procedure (continued)  
– Record incident immediately in DISS.  
– Inspect the accident-damaged vehicle carefully and rate the  
following assessment criteria.  
Assessment criteria  
Meaning  
Are there signs of fire?  
Answering any question with yes means:  
Beware! Hazard ►Follow measure (a)  
Answering all questions with no means:  
Continue with (b)  
Are there any signs in particular of sparks, smoke or  
vapour?  
Can unusual noises be heard inside the high-voltage  
battery (e.g. crackling or hissing)?  
Is a strong or potent odour noticeable?  
Is fluid escaping from the high-voltage battery and/or  
is it likely that there is fluid inside the battery system  
(e.g. electrolyte, escaped coolant)?  
Does the high-voltage battery exhibit severe me‐  
chanical damage with exposed electrical wiring and  
contacts?  
4. Quarantine arrangements  
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High-voltage system - General information - Edition 02.2021  
Assessment criteria  
Meaning  
Is the high-voltage battery accessible for temperature  
measurements (e.g. high-voltage battery accessible  
due to missing or damaged body parts) and is the  
surface temperature of the high-voltage battery high‐  
er than 80°C?  
Note  
Use temperature gauge -VAS 6886- to measure temperature.  
a) Observe the following measures in the event of “BEWARE! HAZARD”:  
Maintain a safe distance and keep the vehicle/battery under observation.  
Have fire extinguishing equipment ready and at the first sign of fire notify the fire service immediately and, if  
necessary, evacuate the building.  
Do not inhale smoke/gas.  
If the high-voltage battery has suffered mechanical damage with exposed, accessible contacts and conduc‐  
tors, do not touch the vehicle or the high-voltage battery.  
If possible, quarantine the vehicle/battery.  
Cordon off a wide area around the vehicle and inform the responsible high-voltage expert (HVE) or the  
importer.  
b) If the accident-damaged high-voltage vehicle is deemed  
to be non-hazardous based on the assessment criteria, the  
following steps must be taken:  
Run the test program in “Guided Functions” for classifying/as‐  
sessing the condition of the lithium-ion high-voltage battery  
using ⇒ Vehicle diagnostic tester.  
Follow the instructions in the test program.  
For a detailed description, refer to the respective workshop  
manual or instructions.  
Note  
Perform the work steps outside the workshop or in a suitable  
area if possible.  
It may be necessary to repair the 12V onboard electrical  
system before a diagnosis can be carried out.  
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Rep. gr.93 - Electric drive systems