2004-2009 Hyundai Tucson SUV DO-IT-YOURSELF MAINTENANCE User Manual
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DO-IT-YOURSELF MAINTENANCE for Your Hyundai Tucson SUV First Generation (2004-2009)

Engine Compartment ................................................... 6-2
General Checks ........................................................... 6-5
Checking the Engine Oil .............................................. 6-6
Changing the Oil and Filter .......................................... 6-9
Checking and Changing the Engine Coolant ..............6-13
Changing the Air Cleaner Filter ...................................6-15
Checking the Transaxle Oil (Manual) .........................6-18
Checking the Transaxle Fluid (Automatic) .................6-18
Checking the Brakes ..................................................6-20
Checking the Clutch Fluid ...........................................6-22
Air Conditioning Care ..................................................6-22
Changing the Climate Control Air Filter ......................6-24
Checking Drive Belts ..................................................6-26
Checking and Replacing Fuses ..................................6-27
Checking the Battery ..................................................6-29
Power Steering Fluid Level .........................................6-31
Removal of Water from the Fuel Filter ........................ 6-32
Headlight Aiming Adjustment ......................................6-33
Replacement of Light Bulbs ........................................6-35
Bulb Wattage ...............................................................6-41
Fuse Panel Description ...............................................6-42
DO-IT-YOURSELF MAINTENANCE
6
6
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DO-IT-YOURSELF MAINTENANCE
2
1. Power steering fluid reservoir
2. Brake & Clutch fluid reservoir
3. Air cleaner
4. Fuse and Relay box
5. Windshield washer fluid reservoir
6. Engine oil level dipstick
7. Coolant reservoir cap
8. Engine oil filler cap
9. Automatic transaxle fluid level dip-
stick (Vehicle with Automatic
Transaxle)
10.Radiator cap
11.Battery
G010A01JM-GAT
(2.7 Gasoline)
ENGINE COMPARTMENT
OJM069008
CAUTION:
When inspecting or servic-
ing the engine, you should
handle tools and other
heavy objects carefully so
that the plastic cover of the
engine is not damaged.
!
* The actual engine room in the vehicle
may differ from the illustration.
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DO-IT-YOURSELF MAINTENANCE
3
G010B01JM-AAT
(2.0 Gasoline)
1. Power steering fluid reservoir
2. Engine oil filler cap
3. Brake & Clutch fluid reservoir
4. Air cleaner
5. Fuse and Relay box
6. Windshield washer fluid reservoir
7. Engine oil level dipstick
8. Coolant reservoir cap
9. Automatic transaxle fluid level dip-
stick (Vehicle with Automatic
Transaxle)
10.Radiator cap
11.Battery
CAUTION:
When inspecting or servic-
ing the engine, you should
handle tools and other
heavy objects carefully so
that the plastic cover of the
engine is not damaged.
!
OJM069002
* The actual engine room in the vehicle
may differ from the illustration.
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DO-IT-YOURSELF MAINTENANCE
4
1. Power steering fluid reservoir
2. Coolant reservoir & Radiator cap
3. Engine oil filler cap
4. Brake & Clutch fluid reservoir
5. Fuel filter
6. Fuse and Relay box
7. Windshield washer fluid reservoir
8. Engine oil level dipstick
9. Automatic transaxle fluid level dip-
stick (Vehicle with Automatic
Transaxle)
10.Battery
11.Air cleaner
G010C01JM-GAT
(2.0 Diesel)
CAUTION:
When inspecting or servicing the
engine, you should handle tools
and other heavy objects carefully so
that the plastic cover of the engine
is not damaged.
!
OJM069009
* The actual engine room in the vehicle
may differ from the illustration.
OJM069010
W.G.T
V.G.T
6
DO-IT-YOURSELF MAINTENANCE
5
GENERAL CHECKS
G020A02A-AAT
Engine Compartment
The following should be checked regu-
larly:
o Engine oil level and condition
o Transaxle fluid level and condition
o Brake fluid level
o Clutch fluid level
o Engine coolant level
o Windshield washer fluid level
o Accessory drive belt condition
o Engine coolant hose condition
o Fluid leaks (on or below compo-
nents)
o Power steering fluid level
o Battery condition
o Climate control air filter
o Defroster, heating system opera-
tion (and air conditioning, if in-
stalled)
o Steering operation and condition
o Mirror condition and operation
o Turn signal operation
o Accelerator pedal operation
o Brake operation, including parking
brake
o Manual transaxle operation, includ-
ing clutch operation
o Automatic transaxle operation, in-
cluding "Park" mechanism opera-
tion
o Seat control condition and opera-
tion
o Seat belt condition and operation
o Sun visor operation
If you notice anything that does not
operate correctly or appears to be
functioning incorrectly, inspect it care-
fully and seek assistance from your
Hyundai dealer if service is needed.
G020B01A-AAT
Vehicle Exterior
The following should be checked
monthly:
o Overall appearance and condition
o Wheel condition and wheel nut
torque
o Exhaust system condition
o Light condition and operation
o Windshield glass condition
o Wiper blade condition
o Paint condition and body corrosion
o Fluid leaks
o Door and hood lock condition
o Tire pressure and condition
(including spare tire)
G020C01A-AAT
Vehicle Interior
The following should be checked each
time when the vehicle is driven:
o Lights operation
o Windshield wiper operation
o Horn operation
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CHECKING THE ENGINE OIL
G030A03O-GAT
Recommended Oil
Gasoline Engine
G030B01JM
NOTE:
o For good fuel economy, SAE
5W-20* (5W-30), ILSAC GF-3 en-
gine oil is preferred regardless
of regional option and engine
variation.
o If SAE 5W-20*, ILSAC GF-3 en-
gine oil is not available, second-
ary recommended engine oil for
corresponding temperature
range can be used.
* : In Middle East, do not use the
engine oil of viscosity grade SAE
5W-20.
G030B02FC-GAT
Recommended Oil
Diesel Engine
G030B01A
Engine oil is essential to the perfor-
mance and service of the engine.
Engine oil is essential to the perfor-
mance and service of the engine. It is
suggested that you check the oil level
at least once a week in normal use
and more often if you are on a trip or
driving in severe conditions.
The engine oil quality should meet
the following classification.
API SL or SM,
ILSAC GF-3 or ABOVE
G030B01MC
W.G.T
V.G.T
5W-20*, 5W-30
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!
NOTE:
SAE 0W-30 oil is for extra cold zone
and to be restricted by driving con-
dition and dealing area. (Especially,
not recommended for sustained high
loaded and high speed operation.)
G030C02JM-GAT
To Check the Oil Level
Before checking the oil, warm up the
engine to the normal operating tem-
perature and be sure your car is
parked on level ground. Turn the en-
gine off.
G030C01JM
DOHC V6
Diesel Engine
OJM069011
WARNING:
Be very careful not to touch the
radiator hose when checking the
engine oil as it may be hot enough
to burn you.
Class
API Class
ACEA Class
W.G.T
CF-4 or ABOVE
B4
It is suggested that you check the oil
level every 500km or before starting a
long trip and more often if you are
driving in severe conditions.
The engine oil quality should meet the
following classification:
Wait about five minutes, then remove
the dipstick, wipe it off, fully reinsert
the dipstick and withdraw it again.
Then note the highest level the oil has
reached on the dipstick. It should be
between the upper ("FULL") and lower
("LOW") range.
API Class
ACEA Class
Engine
With C.P.F
-
C3
Class
Without C.P.F
CH-4 or ABOVE
B4
V.G.T
Engine
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!
OJM069012
Diesel Engine
G350A01A-GAT
ENGINE OIL CONSUMPTION
Function of Engine Oil
Engine oil has the primary function of
lubricating and cooling the inside of
the engine.
Engine oil consumption
It is normal that an engine should
consume some engine oil while nor-
mal driving. The cause of oil con-
sumption in a normal engine are as
follows;
o Engine oil is used to lubricate pis-
tons, piston rings and cylinders.
A thin film of oil is left on the
cylinder wall when a piston moves
downwards in the cylinder. High
negative pressure generated dur-
ing engine operation sucks some of
the oil into the combustion cham-
ber.
This oil with some oil of the cylin-
der wall is burned by the high tem-
perature combustion gases during
the combustion process.
If the oil level is close to or below the
"L" mark, add oil until it reaches the
"F" mark. To add oil:
WARNING:
Be very careful not to touch the
radiator hose when adding the en-
gine oil as it may be hot enough to
burn you.
G030D01JM-GAT
Adding Oil
G030D01JM
DOHC V6
1. Remove the oil filler cap by turning
it counterclockwise.
2. Add oil, then check the level again.
Do not overfill.
3. Replace the cap by turning it clock-
wise.
The distance between the "F" and "L"
marks is equal to about 1 liter (Gaso-
line Engine)/ 1.6 liter (Diesel Engine)
of oil.
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o The engine oil consumption is
strongly effected by the viscosity
and quality of oil, engine rpm and
driving condition etc. The engine
oil is more consumed under severe
driving conditions such as high
speeds and frequent acceleration
and deceleration than normal driv-
ing condition.
HJM5015
Oil filter
Engine oil
drain plug
CHANGING THE OIL AND
FILTER
G040A01JM-GAT
Gasoline Engine/ Diesel Engine
: Left hand drive type(Except
E.C), Right hand drive type
1. Park the car on level ground and set
the parking brake. Start the engine
and let it warm up until the needle
on the coolant temperature gauge
moves above the lowest mark. Turn
the engine off and place the gear
selector lever in "P" (automatic) or
reverse gear (manual transaxle).
2. Open the hood and remove the
engine oil filler cap.
3. Slide underneath the car and loosen
the drain plug by turning it counter-
clockwise with a wrench of the
proper size. Be sure that a drain
pan is in position to catch the oil as
it drains out, then remove the drain
plug.
G040A01GK
DOHC V6
Diesel Engine (LHD (Except E.C), RHD)
The engine oil and filter should be
changed at those intervals specified
in the maintenance schedule in Sec-
tion 5. If the car is being driven in
severe conditions, more frequent oil
and filter changes are required.
The procedure for changing the oil
and filter is as follows:
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!
!
9. Start the engine and check to be
sure no oil is leaking from the
drain plug or oil filter.
10.Shut off the engine and recheck
the oil level.
NOTE:
Always dispose of used engine oil
in an environmentally acceptable
manner. It is suggested that it be
placed in a sealed container and
taken to a service station for recla-
mation. Do not pour the oil on the
ground or put it in with the house-
hold trash.
6. Install a new oil filter in accordance
with the instructions on the carton
or on the filter itself. Do not over-
tighten.
Tightening torque:
Gasoline - 1.2 ~ 1.6 kgf.m
Diesel(LHD(Except E.C), RHD) -
2.3 ~ 2.5 kgf.m
Be sure that the mounting surface
on the engine is clean and that the
old gasket is removed completely.
Lubricate the new gasket on the
filter with clean engine oil before
installation.
7. Remove the engine oil level dip-
stick.
8. Refill the crankcase with the rec-
ommended engine oil. Refer to
the specification in chapter 9 for
engine oil capacity.
WARNING:
Used motor oil may cause irrita-
tion or cancer of the skin if left in
contact with the skin for prolonged
periods of time. Wash your hands
thoroughly with soap and warm
water as soon as possible after
handling used oil.
CAUTION:
Slowly pour the recommended oil
using by a funnel. Do not overfill
not to damage engine.
!
WARNING:
Be very careful when draining the
engine oil as it may be hot enough
to burn you!
4. When the oil has stopped draining,
replace the drain plug using a new
washer and retighten by turning it
clockwise.
Oil pan drain plug tightening
torque : 3.5 ~ 4.5 kgf.m
(2.7L/Diesel)
4.0 ~ 4.5 kgf.m (2.0L)
5. Remove the oil filter by turning it
counterclockwise with a oil filter
wrench of the proper size. A cer-
tain amount of oil will come out
when you remove the filter. So be
sure to have your drain pan in
place underneath it.
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G040B02O-GAT
Diesel Engine: Left hand drive
type (E.C only)
KCHB01A
The engine oil and filter should be
changed at those intervals specified
in the maintenance schedule in Sec-
tion 5. If the car is being driven in
severe conditions, more frequent oil
and filter changes are required.
The procedure for changing the oil
and filter is as follows:
Oil filter
Engine oil
drain plug
!
1. Park the car on level ground and set
the parking brake. Start the engine
and let it warm up until the needle
on the coolant temperature gauge
moves above the lowest mark. Turn
the engine off and place the gear
selector lever in "P" (automatic) or
reverse gear (manual transaxle).
2. Open the hood and remove the
engine oil filler cap.
3. Slide underneath the car and loosen
the oil pan drain plug by turning it
counterclockwise oil pan with a
wrench of the proper size. Be sure
that a drain pan is in position to
catch the oil as it drains out, then
remove the drain plug.
WARNING:
Be very careful when draining the
engine oil as it may be hot enough
to burn you!
4. When the oil has stopped draining,
replace the drain plug using a new
washer and retighten by turning it
clockwise.
Oil pan drain plug tightening
torque : 3.5 ~ 4.5 kgf.m
G040B01JM
5. Loosen the oil filter drain plug by
turning it counterclockwise with a
wrench of the proper size and drain
out some oil in the oil filter. Be sure
that a drain pan is in position to
catch the oil.
6. Loosen the oil filter upper cap with
a proper tool from the lower case
until an O-ring is seen. Then, drain
the oil completely.
7. Pull out the oil filter upper cap with
element from the lower case.
Using a clean cloth, remove any
dirt or oil accumulated around the
lower case.
Upper cap
Washer
Oil filter
drain plug
O-ring
Oil filter
element
Lower
case
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12
!!
CAUTION:
Slowly pour the recommended oil
using by a funnel. Do not overfill
not to damage engine.
12.Start the engine and check to be
sure no oil is leaking from the
drain plug or oil filter.
13.Shut off the engine and recheck
the oil level.
NOTE:
o It is recommended that the en-
gine oil and filter should be
changed by an authorized
Hyundai dealer.
o Always dispose of used engine
oil in an environmentally accept-
able manner. It is suggested that
it be placed in a sealed con-
tainer and taken to a service
station for maybe reclaimation.
Do not pour the oil on the
ground or put it into the house-
hold trash.
WARNING:
Used motor oil may cause irritation
or cancer of the skin if left in contact
with the skin for prolonged periods
of time. Wash your hands thoroughly
with soap and warm water as soon
as possible after handling used oil.
8. Install a new copper washer of the
oil filter drain plug by the side of
lower case and retighten by turning
it clockwise.
Tightening torque : 0.8~1.0 kgf.m
9. After mounting a new oil filter ele-
ment and new O-ring to upper cap,
install the upper cap to lower case
and retighten by turning it clock-
wise. Do not over-tighten.
Tightening torque : 2.3~2.5 kgf.m
NOTE:
Be careful not to be the element
upside down when mounting the
element.
10.Remove the engine oil level dip-
stick.
11.Refill the crankcase with the rec-
ommended engine oil. Refer to
the specification in chapter 9 for
engine oil capacity.
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!
CHECKING AND CHANGING
THE ENGINE COOLANT
G050A01A-AAT
WARNING:
Do not remove the radiator cap
when the engine is hot. When the
engine is hot, the engine coolant
is under pressure and may erupt
through the opening if the cap is
removed. You could be seriously
burned if you do not observe this
precaution. Do not remove the
radiator cap until the radiator is
cool to the touch.
Water
65%
60%
50%
40%
35%
40%
50%
60%
G050B01A-AAT
Recommended Engine Coolant
Use a high quality ethylene-glycol
coolant in a 50/50 mix with water. The
engine coolant should be compatible
with aluminum engine parts. Addi-
tional corrosion inhibitors or additives
should not be used. The cooling sys-
tem must be maintained with the cor-
rect concentration and type of engine
coolant to prevent freezing and corro-
sion. Never allow the concentration of
antifreeze to exceed the 60% level or
go below the 35% level, or damage to
the cooling system may result. For
proper concentration when adding or
replacing the engine coolant, refer to
the following table.
G050C01A-AAT
To Check the Coolant Level
G050C01JM
HJM5004
Gasoline Engine
Diesel Engine
Ambient
temperature
°C ( °F)
-15 (5)
-25 (-13)
-35 (-31)
-45 (-49)
Engine coolant concentration
Antifreeze
solution
The coolant level can be seen on the
side of the plastic coolant reservoir.
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4. Turn the radiator cap counterclock-
wise without pressing down on it,
until it stops. This relieves any pres-
sure remaining in the cooling sys-
tem. And remove the radiator cap
by pushing down and turning coun-
terclockwise.
Now fill the radiator with clean dem-
ineralized or distilled water. Con-
tinue to add clean demineralized or
distilled water in small quantities
until the fluid level stays up in the
radiator neck.
HJM5034
G050D01JM-AAT
To Change the Coolant (2.0L)
NOTE:
It is recommended that coolant for
engine 2.7L should be changed by
an authorized Hyundai dealer.
The engine coolant should be changed
at those intervals specified in the ve-
hicle maintenance schedule in Sec-
tion 5.
!
CAUTION:
Engine coolant can damage the
finish of your car. If you spill en-
gine coolant on the car, wash it off
thoroughly with clean water.
1. Park the car on level ground, set the
parking brake and remove the radia-
tor cap when cool.
2. Be sure your drain receptacle is in
place. Open the drain cock on the
radiator. Allow all the engine cool-
ant to drain from the cooling sys-
tem, then securely close the drain
cock.
3. Check Section 9 for the capacity of
the cooling system in your car.
Then, following the manufacturer's
directions on the engine coolant
container, add the appropriate
quantity of coolant to the radiator.
The level of the coolant should be
between the "L" and "F" lines on the
reservoir when the engine is cool. If
the level is below the "L" mark, add
engine coolant to bring it up between
"L" and "F". If the level is low, inspect
for coolant leaks and recheck the
fluid level frequently. If the level drops
again, visit your Hyundai dealer for an
inspection and diagnosis of the rea-
son.
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15
G050D01JM
5. Start the engine, top off the radiator
with water and then add coolant to
the reservoir until the level is be-
tween "LOW" and "FULL".
6. Replace the radiator and reservoir
caps and check to be sure the
drain cocks are fully closed and not
leaking.
!
WARNING:
The cooling fan is controlled by
engine coolant temperature and
may sometimes operate even when
the engine is not running. Use
extreme caution when working
near the blades of the cooling fan
so that you are not injured by a
rotating fan blade. As the engine
coolant temperature decreases, the
fan will automatically shut off. This
is a normal condition.
CHANGING THE AIR
CLEANER FILTER
G070A03Y-AAT
HJM5038
The replacement of air filter is per-
formed in the following manner.
1. Unsnap the clips around the cover.
2. When this is done, the cover can
be lifted off, the old filter removed
and the new filter put in its place.
Genuine Hyundai replacement parts
are recommended.
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CAUTION:
o Do not operate the wipers on
dry glass. This can result in more
rapid wear of the wiper blades
and may scratch the glass.
o Keep the blade rubber out of
contact with petroleum products
such as engine oil, gasoline, etc.
!
WINDSHIELD WIPER
BLADES
G080A02A-AAT
The wiper blades should be carefully
inspected from time to time and
cleaned to remove accumulations of
road film or other debris. To clean the
wiper blades and arms, use a clean
sponge or cloth with a mild soap or
detergent and water. If the wipers
continue to streak or smear the glass,
replace them with genuine Hyundai
replacement parts or their equivalent.
HJM5032
CAUTION:
o Operating your vehicle without
a proper air cleaner filter in place
can result in excessive engine
wear.
o When removing the air cleaner
filter, be careful that dust or dirt
does not enter the air intake.
These may result in damage to
the air cleaner filter.
!
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17
G090A01JM
FILLING THE WASHER
RESERVOIR
Diesel Engine
G090A02O-GAT
Gasoline Engine
HJM5006
The washer fluid reservoir supplies
fluid to the windshield washer sys-
tem.
A good quality washer fluid should be
used to fill the washer reservoir. The
fluid level should be checked more
frequently during inclement weather
or whenever the washer system is in
more frequent use.
The capacity of the washer reservoir
is 3.4 liters (3.59 U.S. quarts).
!
CAUTION:
o Radiator antifreeze (engine cool-
ant) should not be used in the
washer system because it will
damage the car's finish.
o The washer should not be oper-
ated if the washer reservoir is
empty. This can damage the
washer fluid pump.
!
WARNING:
o Windshield washer fluid agents
contain some amounts of alco-
hol and can be flammable under
certain circumstances. Do not
allow sparks of flame to contact
the washer fluid or the washer
fluid reservoir. Damage to the
vehicle or its occupants could
occur.
o Windshield washer fluid is poi-
sonous to humans and animals.
Do not drink windshield washer
fluid. Serious injury or death
could occur.
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CHECKING THE TRANSAXLE
FLUID (AUTOMATIC)
G110A01E-AAT
Transaxle fluid in the automatic
transaxle should be checked at those
intervals specified in the vehicle main-
tenance schedule in Section 5.
NOTE:
Automatic transaxle fluid is basi-
cally red color. As driving distance
increases, the fluid color turns
darkish red gradually. It is a nor-
mal condition and you should not
judge the need to replace based
upon the changing color.
You must replace the automatic
transaxle fluid in accordance with
intervals specified in the vehicle
maintenance schedule in section
5.
!
WARNING:
It is always better to check the
transaxle oil level when the engine
is cool or cold. If the engine is hot,
you should exercise great caution
to avoid burning yourself on hot
engine or exhaust parts.
NOTE:
It is recommended that the manual
transaxle fluid should be checked
by an authorized Hyundai dealer.
G100A03JM-GAT
Transaxle lubricant in the manual
transaxle should be checked at those
intervals specified in the vehicle main-
tenance schedule in Section 5.
Recommended Oil
Use only HYUNDAI GENUINE
PARTS MTF 75W/85 (API GL-4) in
the manual transaxle.
Manual Transaxle Oil Capacity
The oil capacity of the manual
transaxle is 2.1 liters (2.2).
CHECKING THE TRANSAXLE
OIL (MANUAL)
HJM5009
Filler plug
Drain plug
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G110B04A-AAT
Recommended Fluid
Your Hyundai automatic transaxle is
specially designed to operate with
Hyundai Genuine ATF SP-III, DIA-
MOND ATF SP-III, SK ATF SP-III or
other brands approved by Hyundai
Motor Co., Damage caused by a
nonspecified fluid is not covered by
your new vehicle limited warranty.
!
G110D03O-GAT
Checking the Automatic
Transaxle Fluid Level
G110C01JM-GAT
Transaxle Fluid Capacity
The fluid capacity of the automatic
transaxle is 7.8 liters (8.2 U.S. quarts).
WARNING:
The transaxle fluid level should be
checked when the engine is at
normal operating temperature. This
means that the engine, radiator,
exhaust system etc., are very hot.
Exercise great care not to burn
yourself during this procedure.
The automatic transaxle fluid level
should be checked regularly.
Keep the vehicle on the level ground
with the parking brake applied and
check the fluid level according to the
following procedure.
1. Place the shift lever in N (Neutral)
position and confirm the engine is
running at normal idle speed.
2. After the transaxle is warmed up
sufficiently (fluid temperature
70~80°C (158~176°F)), for example
by 10 minutes usual driving, move
the shift lever through all positions
then place the shift lever in N (Neu-
tral) or P (Park) position.
HJM5011
HJM5044
3. Confirm if the fluid level is in “HOT”
range on the level gauge. If the fluid
level is lower, add the specified fluid
from the fill hole. If the fluid level is
higher, drain the fluid from the drain
hole.
OVQ056002
Type B
Type A
HOT
COLD
HOT
COLD
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CHECKING THE BRAKES
G120A01A-AAT
!
CAUTION:
Because brakes are essential to
the safe operation of the car, it is
suggested that they be checked
and inspected by your Hyundai
dealer. The brakes should be
checked and inspected for wear at
those intervals specified in the
vehicle maintenance schedule in
Section 5.
!
WARNING (Diesel only):
Never work on injection system
with engine running or within 30
seconds after shutting off engine.
High pressure pump, rail, injec-
tors and high pressure pipes are
subject to high pressure even af-
ter the engine stopped. The fuel jet
produced by fuel leaks may cause
serious injury, if it touch the body.
People using pacemakers should
not move than 30cm closer to the
ECU or wiring harness within the
engine room while engine is run-
ning, since the high currents in
the Common Rail system produce
considerable magnetic fields.
!
WARNING:
The cooling fan is controlled by
engine coolant temperature and may
sometimes operate even when the
engine is not running. Use extreme
caution when working near the
blades of the cooling fan, so that
you are not injured by a rotating fan
blade. As the engine coolant tem-
perature decreases, the fan will au-
tomatically shut off. This is a nor-
mal condition.
4. If the fluid level is checked in cold
condition (fluid temperature 20~30°C
(68~86°F)), add the fluid to the
“COLD” line and then recheck the
fluid level according to the above
step 2.
6
DO-IT-YOURSELF MAINTENANCE
21
!
G120B02A-AAT
Checking the Brake Fluid Level
WARNING:
Use caution when handling brake
fluid. It can damage your vision if
it gets into your eyes. It will also
damage your vehicle's paint if
spilled on it and not removed im-
mediately.
G120C02A-AAT
Recommended Brake Fluid
Use only hydraulic brake fluid con-
forming to DOT 3 or DOT 4 specifica-
tions in your braking system. Follow
the instructions printed on the con-
tainer.
G120D01A-AAT
To Check the Fluid Level
HJM5007
G120E02A-AAT
Adding Brake Fluid
The fluid level in the brake fluid reser-
voir should be checked periodically.
The level should be between the "MIN"
and "MAX" marks on the side of the
reservoir. If the level is at or below the
"MIN" mark, carefully add fluid to
bring it up to "MAX". Do not overfill.
To add brake fluid, first wipe away
any dirt then unscrew the fluid reser-
voir cap. Slowly pour the recom-
mended fluid into the reservoir. Do
not overfill. Carefully replace the cap
on the reservoir and tighten.
!
WARNING:
Handle brake fluid carefully. It can
damage your vision if it gets into
your eyes. Use only DOT 3 or DOT
4 specification fluid from a sealed
container. Do not allow the fluid
can or reservoir to remain open
any longer than required. This will
prevent entry of dirt and moisture
which can damage the brake sys-
tem and cause improper opera-
tion.
6
DO-IT-YOURSELF MAINTENANCE
22
!
G130B02A-AAT
To Replace the Fluid
Recommended brake fluid conform-
ing to DOT 3 or DOT 4 specification
should be used. The reservoir cap
must be fully tightened to avoid con-
tamination from foreign matter or
moisture.
NOTE:
Do not allow any other liquids to
contaminate the brake fluid. Seal
damage will result.
WARNING:
Use caution when handling brake
fluid. It can damage your vision if
you get it in your eyes. It will also
damage your vehicle's paint if
spilled on it and not removed im-
mediately.
AIR CONDITIONING CARE
G140A01A-AAT
Keeping the Condenser Clean
The air conditioning condenser (and
engine radiator) should be checked
periodically for accumulation of dirt,
dead insects, leaves, etc. These can
interfere with maximum cooling effi-
ciency. When removing such accu-
mulations, brush or hose them away
carefully to avoid bending the cooling
fans.
CHECKING THE CLUTCH
FLUID
G130A01A-AAT
To Check the Clutch Fluid
HJM5007
The clutch fluid level in the master
cylinder should be checked when
performing other under hood services.
The system should be checked for
leakage at the same time. Check to
make certain that the clutch fluid level
is always between the "MAX" and
"MIN" level markings on the fluid res-
ervoir. Fill as required. Fluid loss indi-
cates a leak in the clutch system
which should be inspected and re-
paired immediately. Consult your
Hyundai dealer.
6
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23
!
G140B01A-AAT
Checking the Air Conditioning
Operation
1. Start the engine and let it run at
fast idle for several minutes with
the air conditioning set at the maxi-
mum cold setting.
2. If the air coming out of the in-dash
vents is not cold, have the air con-
ditioning system inspected by your
Hyundai dealer.
CAUTION:
Running the air conditioning sys-
tem for extended periods of time
with a low refrigerant level may
damage the compressor.
G140C01A-AAT
Lubrication
To lubricate the compressor and the
seals in the system, the air condition-
ing should be run for at least 10
minutes each week. This is particu-
larly important during cool weather
when the air conditioning system is
not otherwise in use.
When the air conditioning is being
used regularly, the compressor drive
belt tension should be checked at
least once a month.
To check the drive belt tension, press
down on the belt halfway between the
engine crankshaft and compressor
pulleys. Pressing with your finger, you
should not be able to deflect this belt
anymore than 8.0 mm. If you have
the instruments to check it with a
force of 98N (22 lb.), the deflection
should be approx. 8.0 mm (0.315
inches). If the belt is too loose, have
it adjusted by your Hyundai dealer.
G140D01S-GAT
Checking the Compressor Drive
Belt
G190B01JM
Diesel Engine
Power
steering
pump
A/C Comp.
Auto tensioner pully
Alternator
G190A01GK
DOHC CVVT V6
Water Pump Pulley
0.2~0.24
in.
(5~6 mm)
Power steering
COMP
Auto
tensioner
Alternator Pulley
Crankshaft Pulley
Alternator
6
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24
CHANGING THE CLIMATE
CONTROL AIR FILTER
3. Remove the climate control air filter
cover with pressing the both side's
clips.
B145A02JM-GAT
(For Evaporator and Blower Unit)
(If Installed)
The climate control air filter is located
in front of the evaporator unit behind
the glove box.
It helps to decrease the amount of
pollutants entering the car.
2. Lower the glove box down com-
pletely by pushing the both sides of
the glove box inward.
1. Open the glove box and take out the
damper strap through the hole.
HJM2133
HJM2136
HJM2134
HJM2135
4. Replace the climate control air filter
by lifting it.
5. Installation is the reverse order of
disassembly.
6
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25
G160A01A-GAT
CLUTCH PEDAL
With the engine off, press lightly on
the clutch pedal until you feel a change
in resistance. This is the clutch pedal
freeplay. The freeplay should be within
the limits specified in the illustration.
If it is not, have it inspected by your
Hyundai dealer and adjusted or re-
paired if necessary.
G160A01HR
6 ~ 13 mm
(0.24 ~ 0.51 in.)
CHECKING THE FREEPLAY
G150A01A-GAT
STEERING WHEEL
To check the steering wheel freeplay,
stop the car with the wheels pointed
straight ahead and gently move the
steering wheel back and forth. Use
very light finger pressure and be sen-
sitive to changes in resistance that
mark the limits of the freeplay. If the
freeplay is greater than specified, have
it inspected by your Hyundai dealer
and adjusted or repaired if neces-
sary.
G150A01JM
Maximum
30 mm (1.18 in)
!
CAUTION:
Be sure to install the climate control
air filter in the direction of the arrow
sign. Otherwise, it may cause noise
or deterioration.
B145A01JM
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26
G190A01A-GAT
GASOLINE ENGINE
CHECKING DRIVE BELTS
Drive belts should be checked peri-
odically for proper tension and ad-
justed if necessary. At the same time,
belts should be examined for cracks,
wear, fraying or other evidence of
deterioration and replaced if neces-
sary.
Belt routing should also be checked
to be sure there is no interference
between the belts and other parts of
the engine. After a belt is replaced,
the new belt should be adjusted again
after two or three weeks to eliminate
slack resulting from initial stretching
after use.
G190A01GK
DOHC CVVT V6
Water Pump Pulley
0.2~0.24 in.
(5~6 mm)
Power steering
COMP
Auto
tensioner
Alternator Pulley
Crankshaft Pulley
Alternator
CHECKING BRAKE PEDAL
CLEARANCE
G170A01A-GAT
BRAKE PEDAL
With the engine off, press down on
the brake pedal several times to re-
duce the vacuum in the brake booster.
Then, using your hand, press down
slowly on the brake pedal until you
feel a change in resistance. This is
the brake pedal freeplay. The freeplay
should be within the limits specified in
the illustration. If it is not, have it
inspected by your Hyundai dealer and
adjusted or repaired if necessary.
G180A01A-GAT
You need a helper to check the brake
pedal clearance. With the engine run-
ning, have your helper press down on
the brake pedal several times and
then hold it down with a force of about
490N (50 kg, 110 lbs). The brake
pedal clearance is the distance from
the top surface of the brake pedal to
the asphalt sheeting under the floor
mat. If the brake pedal clearance is
not within the limits specified in the
illustration, have it inspected by your
Hyundai dealer and adjusted or re-
paired if necessary.
G160A01HR
3 ~ 8 mm
(0.12 ~ 0.31 in.)
G180A01L
75 mm
(2.95 in.)
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DO-IT-YOURSELF MAINTENANCE
27
CAUTION:
When replacing a fusible link, never
use anything but a new fusible
link with the same or lower amper-
age rating. Never use a piece of
wire or a higher-rated fusible link.
This could result in serious dam-
age and create a fire hazard.
!
CHECKING AND REPLACING
FUSES
G200A01A-AAT
Replacing a Fusible Link
A fusible link will melt if the electrical
circuits from the battery are ever over-
loaded, thus preventing damage to
the entire wiring harness. (This could
be caused by a short in the system
drawing too much current.) If this
ever happens, have a Hyundai dealer
determine the cause, repair the sys-
tem and replace the fusible link. The
fusible links are located in a relay box
for easy inspection.
G200A01JM
Melted
Good
G190B01TB-GAT
DIESEL ENGINE
At the scheduled maintenance inspec-
tion, belts should be examined for
cracks, wear, fraying or other evi-
dence of deterioration and replaced if
necessary.
Belt routing should also be checked
to be sure there is no interference
between the belts and other parts of
the engine.
G190B01JM
Diesel Engine
Power
steering
pump
A/C Comp.
Auto tentioner pully
Alternator
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DO-IT-YOURSELF MAINTENANCE
28
1. Turn off the ignition and all other
switches.
2. Open the fuse box and examine
each fuse. Remove each fuse by
pulling it toward you (a small "fuse
puller" tool is contained in the relay
and fuse box of the engine room to
simplify this operation).
3. Be sure to check all other fuses
even if you find one that appears to
have burned out.
4. Replace the blown fuse by pressing
a new fuse of the same rating into
place. The fuse should be a snug
fit. If it is not, have the fuse clip
repaired or replaced by a Hyundai
dealer. If you do not have a spare
fuse, you may be able to borrow a
fuse of the same or lower rating
from an accessory you can tempo-
rarily get along without (the radio or
cigarette lighter, for example). Al-
ways remember to replace the bor-
rowed fuse.
G200B01JM
G200B02JM-AAT
Replacing Accessory Fuses
HJM4002
The fuse box for the lights and other
electrical accessories will be found on
the left side of crash pad. Inside the
box you will find a list showing the
circuits protected by each fuse.
If any of your car's lights or other
electrical accessories stop working, a
blown(open) fuse could be the rea-
son. If the fuse has burned out, you
will see that the metal strip inside the
fuse has melted through. If you sus-
pect a blown fuse, follow this proce-
dure:
6
DO-IT-YOURSELF MAINTENANCE
29
!
CHECKING THE BATTERY
G210A01A-AAT
WARNING:
Batteries can be dangerous! When
working with batteries, carefully
observe the following precautions
to avoid serious injuries.
HJM5008
o If battery fluid is on your skin, flush
the affected areas with water for at
least 15 minutes and then seek
medical assistance.
o If battery fluid is in your eyes, rinse
out your eyes with water and get
medical assistance as soon as
possible. While you are being driven
to get medical assistance, continue
to rinse your eyes by using a
sponge or soft cloth saturated with
water.
o If you swallow battery fluid, drink a
large quantity of water or milk fol-
lowed by milk of magnesia, eat a
raw egg or drink vegetable oil. Get
medical assistance as soon as
possible.
While batteries are being charged (ei-
ther by a battery charger or by the
vehicle's alternator), they produce
explosive gases. Always observe
these warnings to prevent injuries from
occurring:
o Charge batteries only in a well ven-
tilated area.
o Do not permit flames, sparks or
smoking in the area.
o Keep children away from the area.
CAUTION:
A burned-out fuse indicates that
there is a problem in the electrical
circuit. If you replace a fuse and it
blows as soon as the accessory is
turned on, the problem is serious
and should be referred to a
Hyundai dealer for diagnosis and
repair. Never replace a fuse with
anything except a fuse with the
same or a lower amperage rating. A
higher capacity fuse could cause
damage and create a fire hazard.
NOTE:
See page 6-42 for the fuse panel
descriptions.
!
G200B02L
Good Burned out
The fluid in the battery contains a
strong solution of sulfuric acid, which
is poisonous and highly corrosive. Be
careful not to spill it on yourself or the
car. If you do spill battery fluid on
yourself, immediately do the follow-
ing:
6
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30
G210B02A-AAT
Checking the Battery
Keep the battery clean. Any evidence
of corrosion around the battery posts
or terminals should be removed using
a solution of household baking soda
and warm water. After the battery
terminals are dry, cover them with a
light coating of grease.
If electrolyte gets on your
skin, thoroughly wash the
contacted area.
If you feel a pain or a burn-
ing sensation, get medical
attention immediately.
Wear eye protection when
charging or working near a
battery.
Always provide ventilation
when working in an en-
closed space.
o When lifting a plastic-cased bat-
tery, excessive pressure on the
case may cause battery acid to
leak, resulting in personal injury.
Lift with a battery carrier or with
your hands on opposite corners.
o Never attempt to charge the bat-
tery when the battery cables are
connected.
o The electrical ignition system
works with high voltage.
Never touch these components
with the engine running or the
ignition switched on.
!
WARNING:
Always read the following
instructions carefully when
handling a battery.
Keep lighted cigarettes and
all other flames or sparks
away from the battery.
Hydrogen, which is a highly
combustible gas, is always
present in battery cells and
may explode if ignited.
Keep batteries out of the
reach of children because
batteries contain highly cor-
rosive SULFURIC ACID. Do
not allow battery acid to
contact your skin, eyes,
clothing or paint finish.
If any electrolyte gets into
your eyes, flush your eyes
with clean water for at least
15 minutes and get imme-
diate medical attention. If
possible, continue to apply
water with a sponge or
cloth until medical atten-
tion is received.
6
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31
!
CHECKING ELECTRIC
COOLING FANS
G220A01A-AAT
WARNING:
The cooling fan is controlled by
engine coolant temperature and
may sometimes operate even when
the engine is not running. Use
extreme caution when working near
the blades of the cooling fan, so
that you are not injured by a rotat-
ing fan blade. As the engine cool-
ant temperature decreases the fan
will automatically shut off. This is
a normal condition.
G220B01A-AAT
Checking Engine Cooling Fan
The engine cooling fan should come
on automatically if the engine coolant
temperature is high.
G220C01A-AAT
Checking Condenser Cooling
Fan
The condenser cooling fan should
come on automatically whenever the
air conditioning is in operation.
OJM069014
POWER STEERING FLUID
LEVEL
G230A03A-GAT
Gasoline Engine
HJM5005
Diesel Engine
6
DO-IT-YOURSELF MAINTENANCE
32
The power steering fluid level should
be checked regularly.
To check the power steering fluid
level, be sure the ignition is "OFF",
then check to make certain that the
power steering fluid level is between
the "MAX" and "MIN" level markings
on the fluid reservoir.
NOTE:
Grinding noise from the power
steering pump may be heard im-
mediately after the engine is started
in extremely cold conditions (be-
low -20°C). In this case, if the noise
stops during warm up, there is no
abnormal function in the system.
This is due to a power steering
fluid characteristic in extremely
cold conditions.
Recommended Fluid
Use PSF-3 type fluid.
NOTE:
Do not start the engine when the
power steering oil reservoir is
empty.
REMOVAL OF WATER FROM
THE FUEL FILTER
G300A02O-GAT
DIESEL ENGINE
If the fuel filter warning lamp illumi-
nates during driving, it indicates that
water has accumulated in the fuel
filter. If this occurs, remove the water
as described below.
1. Unscrew the mounting bolt on the
fuel filter and raise the fuel filter up.
HJM5010
G240A01A-AAT
POWER STEERING HOSES
It is suggested that you check the
power steering hose connections for
fluid leakage at regular intervals. The
power steering hoses should be re-
placed if there is severe surface crack-
ing, pulling, scuffing or worn spots.
Deterioration of the hose could cause
premature failure.
6
DO-IT-YOURSELF MAINTENANCE
33
2. Loosen the drain plug at the bot-
tom of the fuel filter.
3. Tighten the drain plug when water
no longer comes out.
4. Installation is the reverse order of
the disassembly.
5. Check to be sure that the warning
lamp illuminates when the ignition
key is turned to 'ON', and that it
goes off when the engine is started.
If in doubt, consult your nearest
authorized HYUNDAI dealer.
G300B01JM
!
WARNING:
Be sure to carefully wipe away any
water drained out in this manner,
because the fuel mixed in the wa-
ter might be ignited and result in a
fire.
NOTE:
It is recommended that water ac-
cumulated in the fuel filter should
be removed by an authorized
Hyundai dealer.
HEADLIGHT AIMING
ADJUSTMENT
G290A02O-GAT
Before performing aiming adjustment,
make sure of the following.
1. Keep all tires inflated to the correct
pressure.
2. Place the vehicle on level ground
and press the front bumper & rear
bumper down several times. Place
vehicle at a distance of 3,000 mm
(118 in.) from the test wall.
3. See that the vehicle is unloaded
(except for full levels of coolant,
engine oil and fuel, and spare tire,
jack, and tools). Have the driver or
equivalent weight placed in driver's
seat.
4. Clean the head light lenses and
turn on the headlights (low beam).
6
DO-IT-YOURSELF MAINTENANCE
34
5. Open the hood.
6. Draw the vertical line (through the
center of each headlight) and the
horizontal line (through the center
of each headlight) on the aiming
screen.
And then, draw a parallel line at 30
mm (1.18 in.) under the horizontal
line.
7. Adjust each cut-off line of the low
beam to the parallel line with a
phillips screwdriver - VERTICAL
AIMING.
8. Adjust each cut-off line of the low
beam to each vertical line with a
phillips screwdriver - HORIZON-
TAL AIMING.
G290A01JM
Vertical
aiming
Horizontal
aiming
If the vehicle has had front body
repair and the headlight assembly
has been replaced, the headlight aim-
ing should be checked using an aim-
ing screen as shown in the illustra-
tion. Turn on the headlight switch.
(Low Beam Position)
1. Adjust headlights so that main axis
of light is parallel to center line of
the body and is aligned with point
"P" shown in the illustration.
2. Dotted lines in the illustration show
the center of headlights.
G290B01JM-GAT
Adjustment After Headlight
Assembly Replacement
G290B01B
L
W
H
H
Cut-off line
Ground line
"P"
Horizontal line
Vertical line
Left-Hand Drive
30 mm
L
G290B01JM-D
W
H
H
Cut-off line
"P"
Vertical line
Horizontal line
Ground
line
Right-Hand Drive
30 mm
6
DO-IT-YOURSELF MAINTENANCE
35
REPLACEMENT OF LIGHT
BULBS
G260A03A-GAT
Before attempting to replace a light
bulb, be sure the switch is turned to
the "OFF" position.
The next paragraph shows how to
reach the light bulbs so they may be
changed. Be sure to replace the
burned-out bulb with one of the same
number and wattage rating.
See page 6-41 for the wattage descrip-
tions.
CAUTION:
o Keep the lamps out of contact
with petroleum products, such as
oil, gasoline, etc.
o After heavy, driving rain or wash-
ing, headlight and taillight lenses
could appear frosty. This condi-
tion is caused by the temperature
difference between the lamp in-
side and outside. This is similar
to the condensation on your win-
dows inside your vehicle during
the rain and doesn’t indicate a
problem with your vehicle. If the
water leaks into the lamp bulb
circuitry, have the vehicle checked
by an Authorized Hyundai Dealer.
!
SPECIFICATION:
"H"
Horizontal center line of headlights
from ground : 904 mm (35.6 in.)
"W"
Distance between each headlight
center : 1,356 mm (53.4 in.)
"L"
Distance between the headlights
and the wall that the lights are
tested against :
3,000 mm (118.1 in.)
4. Using a spanner, remove the head-
light assembly mounting bolts.
G270A01O-GAT
Headlight and Front Turn Signal
Light
1. Allow the bulb to cool. Wear eye
protection.
2. Open the engine hood.
3. Always grasp the bulb by its plas-
tic base, avoid touching the glass.
HJM5012
6
DO-IT-YOURSELF MAINTENANCE
36
5. Disconnect the power cord from
the bulb base in the back of the
headlight.
6. Turn the plastic cover counter-
clockwise and remove it.
HJM5016
HJM5013
9. Remove the protective cap from
the replacement bulb and install
the new bulb by matching the plas-
tic base with the headlight hole.
Reattach the bulb spring and re-
connect the connector.
10.Use the protective cap and carton
to promptly dispose of the old bulb.
11.Check for proper headlight aim.
12.To replace the front turn signal
light bulb or the front position light
bulb, take out it from the bulb holder
and install the new bulb.
G270A03O
7. Disconnect the connector from the
bulb base in the back of the head-
light.
HJM5017
8. Push the bulb spring to remove
the headlight bulb.
HJM5018
6
DO-IT-YOURSELF MAINTENANCE
37
!
WARNING:
This halogen bulb contains gas
under pressure and if impacted
could shatter, resulting in flying
fragments. Always wear eye pro-
tection when servicing the bulb.
Protect the bulb against abrasions
or scratches and against liquids
when lighted. Turn the bulb on
only when installing in a head-
light. Replace the headlight if dam-
aged or cracked. Keep the bulb
out of the reach of children and
dispose of the used bulb with care.
G270B01JM-GAT
Rear Combination Light
HJM5020
1. Open the tail gate.
2. Remove the mounting screws of
the rear combination light as shown
with a phillips screwdriver.
HJM5021
3. Disconnect the power code.
HJM5022
(1)
(2)
(3)
4. To replace the rear combination
light (stop/tail light, turn signal light
and back-up light), take it out from
the bulb holder by turning it coun-
terclockwise.
(1) Stop/Tail light
(2) Turn signal light
(3) Back-up light
(4) Rear fog light (E.C)/
Tail Light (Except E.C)
5. Install the new bulb.
(4)
6
DO-IT-YOURSELF MAINTENANCE
38
G270I01JM-GAT
Front fog Light (If installed)
HJM5047
1. Remove the cover with a (+) driver.
2. Remove the bolts with a spanner.
3. Disconnect the power cord.
HJM5049
HJM5050
4. Replace to the new bulb.
G270C01TB-GAT
Luggage Compartment Light
(If Installed)
OJM069006
1. Remove the cover with a (-) driver.
2. Disconnect the power cord.
OJM069007
HJM5048
6
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39
G270E01HR
G270E02HR
G270E01A-GAT
Side Repeater Light (If installed)
1. Push the cover toward the front of
vehicle and remove it.
2. Disconnect the power code.
3. Replace to the new bulb.
HTB284
G270E03HR
3. Replace with a new bulb.
6
DO-IT-YOURSELF MAINTENANCE
40
HJM5039
HTB284
3. Disconnect the connector.
4. Replace with a new bulb.
HJM5025
HJM5026
G270G01O-GAT
Room Light
1. Remove the cover with a flat-head
screwdriver.
2. Replace with a new bulb.
G270H01O-GAT
Glove Box Illuminated Light
(If installed)
1. Open the glove box.
2. Remove the cover with a flat-head
screwdriver.
HJM5045
6
DO-IT-YOURSELF MAINTENANCE
41
Part Name
Front Postion Light
Glove Box Illuminated Light (If installed)
Head Light (Low/High)
Interior Light
Front Fog Light (If installed)
Turn Signal Light
Side Repeater Light (If installed)
Front Door Edge Warning Light (If installed)
No.
1
2
3
4
5
6
7
8
BULB WATTAGE
Wattage
5
10
55/60
10
10
27
21
5
5
G280A03JM-GAT
Socket type
LED
S8.5/8.5
BA 15s
BA 15s
W2.1x9.5D
S8.5/8.5
BAY 15d
No.
9
10
11
12
13
14
15
OJM069001
Part Name
High Mounted Rear Stop Light
Luggage Compartment Light
Turn Signal Light
Rear Fog Light (If installed)
Back-up Light
License Plate Light
Stop/Tail Light
Map Light
Room Light
A TYPE
B TYPE
2.4
5
Socket type
W2.1x9.5d
-
P43t
W2.1x9.5D
S8.5/8.5
PGJ13
BAU15s
W2.1x9.5D
W2.1x4.6D
Wattage
5
21
21
21
5
21/5
6
DO-IT-YOURSELF MAINTENANCE
42
FUSE PANEL DESCRIPTION
G200C01JM-GAT
Engine Compartment
G200C01JM
NOTE:
Not all fuse panel descriptions in this manual may be applicable to your vehicle. It is accurate at the time of
printing. When you inspect the fuse box on your vehicle, refer to the fuse box label.
FUSE
RATING
30A
30A
50A
50A
30A
40A
30A
30A
15A
10A
15A
15A
15A
15A
15A
15A
PROTECTED COMPONENTS
Start relay, lgition switch
Engine control, Fuel pump , A/C, Generator, ATM
Ignition switch, Power connector
Cooling fan
ABS, ESP
ABS, ESP
Blower
Igition switch, Power connector
Injector
Cooling fan, Stop lamp switch, Oxygen sensor, ECM/PCM
DRL
Front fog lamp
Horn, Siren
A/C
Head lamp (HIGH)
Head lamp (LOW)
IGN
ECU
BATT #1
C/FAN
ABS #1
ABS #2
BLOWER
BATT #2
INJ
SNSR
DRL
F/FOG
HORN
A/CON
H/LP (HI)
H/LP (LOW)
FUSIBLE
LINK
FUSE
DESCRIPTION
6
DO-IT-YOURSELF MAINTENANCE
43
G200D01JM-AAT
Inner Panel (Left hand drive)
G200E02JM
6
DO-IT-YOURSELF MAINTENANCE
44
FUSE
P/WDW-LH
P/WDW-RH
TAIL RH
RR HTR
A/BAG
CLUSTER
TAIL LH
AUDIO
C/LIGHTER
& P/OUTLET
SPARE
RR FOG
HTD MIRR
AUDIO
IG COIL
IMMO
P/OUTLET
S/HTR
A/CON SW
START
PROTECTED COMPONENTS
Left power window
Right power window
Right rear combination lamp, Glove box llluminations
Rear defogger
SRS control
Instrument cluster, ETACM/TACM
Left head lamp, left rear combination lamp, License lamp
Digital clock, Audio, Power outside mirror folding module, Power outside mirror & mirror folding switch
Cigarette lighter
(SPARE)
Rear fog lamp
Left/Right power outsider mirror& mirror folding motor, Rear defogger switch
Audio
Ignition coil (2.7 GSL)
Immobilizer control module (2.7 GSL)
Rear power outlet
(Not used)
Seat warmer
A/C control module (Manual A/C)
Burglar alarm relay, Transaxle range switch, lgnition lock switch
FUSE
RATING
30A
30A
10A
30A
15A
10A
10A
10A
20A
15A
10A
10A
10A
20A
10A
15A
10A
20A
10A
10A
6
DO-IT-YOURSELF MAINTENANCE
45
FUSE
IG-SW
ROOM LP
AMP
T/SIG
A/BAG IND
RR WIPER
A/CON
IGN
HAZARD
S/ROOF
STOP
H/FREE
ECU
FF WIPER
4WD
DEICER
TCU
ABS
PROTECTED COMPONENTS
Ignition switch
Room lamp, A/C control module, Digital clock, ETACM/TACM Key remind switch
Audio
Hazard switch, Auto light & Photo sensor, Transaxle range switch
Instrument cluster
Safety relay
Sunroof controller, A/C control module, Blower relay, ETACM/TACM
PTC heater relay, Fuel filter heater relay, DRL CONTROL MODULE, head LAMP RELAY
Hazard switch, Hazard relay, Immobilizer control module (2.7 GSL)
Sunroof, Door lock/unlock relay
Stop lamp switch, Power outside mirror folding module
(Not used)
Cruise control, Stop lamp, TCS, ESP, 4WD ECM, ECM, PCM, TCM, Vehicle speed sensor
Front wiper, Multifunction switch
4WD/ECM
Winshield defogger
TCM (2.7 GSL/DSL)
G-Sensor, ESP, ABS
FUSE
RATING
30A
10A
20A
10A
10A
15A
10A
10A
10A
20A
15A
10A
10A
20A
20A
15A
10A
10A
6
DO-IT-YOURSELF MAINTENANCE
46
G200E01JM-GAT
Inner Panel (Right hand drive)
G200E02JM-D
6
DO-IT-YOURSELF MAINTENANCE
47
FUSE
P/WDW-LH
P/WDW-RH
TAIL RH
RR HTR
A/BAG
CLUSTER
TAIL LH
AUDIO
C/LIGHTER
& P/OUTLET
SPARE
RR FOG
HTD MIRR
AUDIO
IG COIL
IMMO
P/OUTLET
S/HTR
A/CON SW
START
PROTECTED COMPONENTS
Left power window
Right power window
Right rear combination lamp, Glove box llluminations
Rear defogger
SRS control
Instrument cluster, ETACM/TACM
Left head lamp, left rear combination lamp, License lamp
Digital clock, Audio, Power outside mirror folding module, Power outside mirror & mirror folding switch
Cigarette lighter
(SPARE)
Rear fog lamp
Left/Right power outsider mirror& mirror folding motor, Rear defogger switch
Audio
Ignition coil (2.7 GSL)
Immobilizer control module (2.7 GSL)
Rear power outlet
(Not used)
Seat warmer
A/C control module (Manual A/C)
Burglar alarm relay, Transaxle range switch, lgnition lock switch
FUSE
RATING
30A
30A
10A
30A
15A
10A
10A
10A
20A
15A
10A
10A
10A
20A
10A
15A
10A
20A
10A
10A
6
DO-IT-YOURSELF MAINTENANCE
48
FUSE
IG-SW
ROOM LP
AMP
T/SIG
A/BAG IND
RR WIPER
A/CON
IGN
HAZARD
S/ROOF
STOP
H/FREE
ECU
FF WIPER
4WD
DEICER
TCU
ABS
PROTECTED COMPONENTS
Ignition switch
Room lamp, A/C control module, Digital clock, ETACM/TACM Key remind switch
Audio
Hazard switch, Auto light & Photo sensor, Transaxle range switch
Instrument cluster
Safety relay
Sunroof controller, A/C control module, Blower relay, ETACM/TACM
PTC heater relay, Fuel filter heater relay, DRL CONTROL MODULE, head LAMP RELAY
Hazard switch, Hazard relay, Immobilizer control module (2.7 GSL)
Sunroof, Door lock/unlock relay
Stop lamp switch, Power outside mirror folding module
(Not used)
Cruise control, Stop lamp, TCS, ESP, 4WD ECM, ECM, PCM, TCM, Vehicle speed sensor
Front wiper, Multifunction switch
4WD/ECM
Winshield defogger
TCM (2.7 GSL/DSL)
G-Sensor, ESP, ABS
FUSE
RATING
30A
10A
20A
10A
10A
15A
10A
10A
10A
20A
15A
10A
10A
20A
20A
15A
10A
10A

Related Topics

ENGINE COMPARTMENT GENERAL CHECKS CHECKING THE ENGINE OIL CHANGING THE OIL AND FILTER CHECKING AND CHANGING THE ENGINE COOLANT CHANGING THE AIR CLEANER FILTER WINDSHIELD WIPER BLADES FILLING THE WASHER RESERVOIR CHECKING THE TRANSAXLE OIL (MANUAL) CHECKING THE TRANSAXLE FLUID (AUTOMATIC) CHECKING THE BRAKES CHECKING THE CLUTCH FLUID AIR CONDITIONING CARE CHANGING THE CLIMATE CONTROL AIR FILTER CHECKING THE FREEPLAY CHECKING BRAKE PEDAL CLEARANCE CHECKING DRIVE BELTS CHECKING AND REPLACING FUSES CHECKING THE BATTERY CHECKING ELECTRIC COOLING FANS POWER STEERING FLUID LEVEL REMOVAL OF WATER FROM THE FUEL FILTER HEADLIGHT AIMING ADJUSTMENT REPLACEMENT OF LIGHT BULBS BULB WATTAGE FUSE PANEL DESCRIPTION

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