2004-2009 Hyundai Tucson SUV DO-IT-YOURSELF MAINTENANCE -> CHANGING THE OIL AND FILTER User Manual
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DO-IT-YOURSELF MAINTENANCE -> CHANGING THE OIL AND FILTER for Your Hyundai Tucson SUV First Generation (2004-2009)

6
DO-IT-YOURSELF MAINTENANCE
9
o The engine oil consumption is
strongly effected by the viscosity
and quality of oil, engine rpm and
driving condition etc. The engine
oil is more consumed under severe
driving conditions such as high
speeds and frequent acceleration
and deceleration than normal driv-
ing condition.
HJM5015
Oil filter
Engine oil
drain plug
CHANGING THE OIL AND
FILTER
G040A01JM-GAT
Gasoline Engine/ Diesel Engine
: Left hand drive type(Except
E.C), Right hand drive type
1. Park the car on level ground and set
the parking brake. Start the engine
and let it warm up until the needle
on the coolant temperature gauge
moves above the lowest mark. Turn
the engine off and place the gear
selector lever in "P" (automatic) or
reverse gear (manual transaxle).
2. Open the hood and remove the
engine oil filler cap.
3. Slide underneath the car and loosen
the drain plug by turning it counter-
clockwise with a wrench of the
proper size. Be sure that a drain
pan is in position to catch the oil as
it drains out, then remove the drain
plug.
G040A01GK
DOHC V6
Diesel Engine (LHD (Except E.C), RHD)
The engine oil and filter should be
changed at those intervals specified
in the maintenance schedule in Sec-
tion 5. If the car is being driven in
severe conditions, more frequent oil
and filter changes are required.
The procedure for changing the oil
and filter is as follows:
6
DO-IT-YOURSELF MAINTENANCE
10
!
!
9. Start the engine and check to be
sure no oil is leaking from the
drain plug or oil filter.
10.Shut off the engine and recheck
the oil level.
NOTE:
Always dispose of used engine oil
in an environmentally acceptable
manner. It is suggested that it be
placed in a sealed container and
taken to a service station for recla-
mation. Do not pour the oil on the
ground or put it in with the house-
hold trash.
6. Install a new oil filter in accordance
with the instructions on the carton
or on the filter itself. Do not over-
tighten.
Tightening torque:
Gasoline - 1.2 ~ 1.6 kgf.m
Diesel(LHD(Except E.C), RHD) -
2.3 ~ 2.5 kgf.m
Be sure that the mounting surface
on the engine is clean and that the
old gasket is removed completely.
Lubricate the new gasket on the
filter with clean engine oil before
installation.
7. Remove the engine oil level dip-
stick.
8. Refill the crankcase with the rec-
ommended engine oil. Refer to
the specification in chapter 9 for
engine oil capacity.
WARNING:
Used motor oil may cause irrita-
tion or cancer of the skin if left in
contact with the skin for prolonged
periods of time. Wash your hands
thoroughly with soap and warm
water as soon as possible after
handling used oil.
CAUTION:
Slowly pour the recommended oil
using by a funnel. Do not overfill
not to damage engine.
!
WARNING:
Be very careful when draining the
engine oil as it may be hot enough
to burn you!
4. When the oil has stopped draining,
replace the drain plug using a new
washer and retighten by turning it
clockwise.
Oil pan drain plug tightening
torque : 3.5 ~ 4.5 kgf.m
(2.7L/Diesel)
4.0 ~ 4.5 kgf.m (2.0L)
5. Remove the oil filter by turning it
counterclockwise with a oil filter
wrench of the proper size. A cer-
tain amount of oil will come out
when you remove the filter. So be
sure to have your drain pan in
place underneath it.
6
DO-IT-YOURSELF MAINTENANCE
11
G040B02O-GAT
Diesel Engine: Left hand drive
type (E.C only)
KCHB01A
The engine oil and filter should be
changed at those intervals specified
in the maintenance schedule in Sec-
tion 5. If the car is being driven in
severe conditions, more frequent oil
and filter changes are required.
The procedure for changing the oil
and filter is as follows:
Oil filter
Engine oil
drain plug
!
1. Park the car on level ground and set
the parking brake. Start the engine
and let it warm up until the needle
on the coolant temperature gauge
moves above the lowest mark. Turn
the engine off and place the gear
selector lever in "P" (automatic) or
reverse gear (manual transaxle).
2. Open the hood and remove the
engine oil filler cap.
3. Slide underneath the car and loosen
the oil pan drain plug by turning it
counterclockwise oil pan with a
wrench of the proper size. Be sure
that a drain pan is in position to
catch the oil as it drains out, then
remove the drain plug.
WARNING:
Be very careful when draining the
engine oil as it may be hot enough
to burn you!
4. When the oil has stopped draining,
replace the drain plug using a new
washer and retighten by turning it
clockwise.
Oil pan drain plug tightening
torque : 3.5 ~ 4.5 kgf.m
G040B01JM
5. Loosen the oil filter drain plug by
turning it counterclockwise with a
wrench of the proper size and drain
out some oil in the oil filter. Be sure
that a drain pan is in position to
catch the oil.
6. Loosen the oil filter upper cap with
a proper tool from the lower case
until an O-ring is seen. Then, drain
the oil completely.
7. Pull out the oil filter upper cap with
element from the lower case.
Using a clean cloth, remove any
dirt or oil accumulated around the
lower case.
Upper cap
Washer
Oil filter
drain plug
O-ring
Oil filter
element
Lower
case
6
DO-IT-YOURSELF MAINTENANCE
12
!!
CAUTION:
Slowly pour the recommended oil
using by a funnel. Do not overfill
not to damage engine.
12.Start the engine and check to be
sure no oil is leaking from the
drain plug or oil filter.
13.Shut off the engine and recheck
the oil level.
NOTE:
o It is recommended that the en-
gine oil and filter should be
changed by an authorized
Hyundai dealer.
o Always dispose of used engine
oil in an environmentally accept-
able manner. It is suggested that
it be placed in a sealed con-
tainer and taken to a service
station for maybe reclaimation.
Do not pour the oil on the
ground or put it into the house-
hold trash.
WARNING:
Used motor oil may cause irritation
or cancer of the skin if left in contact
with the skin for prolonged periods
of time. Wash your hands thoroughly
with soap and warm water as soon
as possible after handling used oil.
8. Install a new copper washer of the
oil filter drain plug by the side of
lower case and retighten by turning
it clockwise.
Tightening torque : 0.8~1.0 kgf.m
9. After mounting a new oil filter ele-
ment and new O-ring to upper cap,
install the upper cap to lower case
and retighten by turning it clock-
wise. Do not over-tighten.
Tightening torque : 2.3~2.5 kgf.m
NOTE:
Be careful not to be the element
upside down when mounting the
element.
10.Remove the engine oil level dip-
stick.
11.Refill the crankcase with the rec-
ommended engine oil. Refer to
the specification in chapter 9 for
engine oil capacity.

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