2018-2026 Suzuki Jimny SUV INSPECTION AND MAINTENANCE -> Gear oil User Manual
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INSPECTION AND MAINTENANCE -> Gear oil for Your Suzuki Jimny SUV Fourth Generation (2018-2026)

INSPECTION AND MAINTENANCE
60G160
NOTICE
When installing the spark plugs,
screw them in with your fingers to
avoid stripping the threads.
Tighten the spark plugs with a
torque wrench to 17.5 Nm (1.7 kg-
m, 12.9 lb-ft). Do not allow contami-
nants to enter the engine through
the spark plug holes when the
plugs are removed.
Never use spark plugs with the
wrong thread size.
6-31
Spark plug gap
"a":
ZXU20PR11
1.0-1.1 mm (0.039-0.043 in.)
KR6A-10
0.95-1.0Smm (0.037-0.041 in.)
NOTICE
54G106
When replacing spark plugs, you
".hould use the ~rand and type speci-
fied for your vehicle. For the specified
plugs, refer to "SPECIFICATIONS"
section in the end of this book. If you
wish to use a brand of spark plug
other than the specified plugs, con-
sult a SUZUKI dealer.
Gear oil
Manual transmission oil / transfer
oil/ rear differential oil
When adding gear oil, use gear oil with the
appropriate viscosity and grade as shown
in the chart below.
We highly recommend you use "SUZUKI
GEAR OIL 75W" for manual transmission
oil and transfer oil.
Manual transmission oil
Transfer oil
<:
==:llil:::======>
75W
°C-30
-20 -10 0 10 20 30 40
°F-22
-4
14 32
50
68 86 104
54P120706
We highly recommend you use "SUZUKI
SUPER GEAR OIL 75W-85 SYNTHETIC"
for front/rear differential oil.
Front/rear differential oil
<~==~7[fil5Wtfi-B~5====>
'C-30 -~0 -10
Of.22 4 14
0
'
32
20
'
68
8
3,60 4p
104
78RB07007
Gear oil level check
Manual transmission
(2)
(1) Oil filler and level plug
(2) Oil drain plug
78RB07008
Transfer
4)
(3) Oil filter and level plug
(4) Oil drain plug
Front/rear differential
(5) Oil filter and level plug
(6) Oil drain plug
INSPECTION AND MAINTENANCE
To check the gear oil level, use the fol-
lowing procedure:
1) Park the vehicle on a level surface with
the parking brake applied. Then, stop
the engine.
2) Remove the oil filler and level plug.
For the manual transmission;
3) If gear oil fiows from the plug hole, the
oil level is correct. Reinstall the plug. If
gear oil does not fiow from the plug
hole, add oil through the filler plug hole
until oil fiows a little from the plug hole.
78Rs0100, For the transfer and front/rear differential;
78RB07010
3) Check the inside of the hole with your
finger. If the oil level comes up to the
bottom of the plug hole, the oil level is
correct. If so, reinstall the plug.
4) If the oil level is low, add gear oil
through the oil filler and level plug hole
until the oil level reaches the bottom of
the filler hole, and then reinstall the
plug.
Tightening torque for oil filler and level
plug
Manual transmission (1 )(2):
23 Nm (2.3 kg-m, 16.6 lb-ft)
Transfer (3)(4):
23 Nm (2.3 kg-m, 16.6 lb-ft)
Front/rear differential (5)(6):
(5)50 Nm (5.0 kg-m, 36.2 lb-ft)
(6)55 Nm (5.6 kg-m, 40.5 lb-ft)
6-32
· INSPECTION AND MAINTENANCE
A CAUTION
After driving the vehicle, the gear oil
temperature may be high enough to
burn you. Wait until the oil filler and
level plug are cool enough to touch
with your bare hands before inspect-
ing gear oil level.
NOTICE
Be sure to use new plug with new gas-
ket to avoid loose·ness of the plug and
oil leakage.
Gear oil change
Since special procedures, materials and
tools are required, ask a SUZUKI dealer
for this job.
6-33
Clutch pedal
Fluid control clutch
78RB07011
Check the clutch pedal for smooth opera-
tion and clutch fiuid level from time to time.
If clutch dragging is felt with the pedal fully
depressed, have the clutch inspected by a
SUZUKI dealer. If the clutch fiuid level is
near "MIN" line, fill it up to "MAX" line with
DOT3 or SAE J1703 brake fiuid.
Brakes
Brake fluid
MAX
MIN
78RB07011
Check the brake fluid level by looking at
the reservoir in the engine compartment.
Check that the fiuid level is between "MAX"
and "MIN" lines.
NOTICE
If your brake fluid level is near the
11
MIN" line, there is a possibility of
brake pad and/or shoe wear and
brake fluid leakage. Consult with a
SUZUKI dealer regarding this possi-
bility before filling the reservoir.

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