2003-2008 Volkswagen Golf 4 Door FinalDriveandDifferential User Manual
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FinalDriveandDifferential for Your Volkswagen Golf 4 Door Fifth Generation (2003-2008)

Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
39 – Final Drive and Differential  
1
Flange Shaft Seals, Manual Trans‐  
mission Installed, Replacing for FWD  
Vehicles  
⇒ “1.1 Left Flange Shaft Seal, Replacing”, page 369  
⇒ “1.2 Right Flange Shaft Seal, Replacing”, page 370  
1.1  
Left Flange Shaft Seal, Replacing  
Special tools and workshop equipment required  
♦ Slide Hammer Set - VW771-  
♦ Slide Hammer Set - Hook - VW771/37-  
♦ Seal Installer - Flange Shaft - 3305-  
♦ Torque Wrench 1331 5-50Nm - VAG1331-  
♦ Torque Wrench 1332 40-200Nm - VAG1332-  
♦ Sealing Grease - G 052 128 A1-  
♦ Shop Crane - Drip Tray - VAS6208-  
Removing  
– Remove the left wheel.  
– Remove the noise insulation. Refer to ⇒ Body Exterior; Rep.  
Gr. 50 ; Noise Insulation .  
– Remove the lower section of the left front wheel housing liner  
or the left front wheel housing liner. Refer to ⇒ Body Exterior;  
Rep. Gr. 66 ; Wheel Housing Liner .  
– Remove the left drive axle. Refer to ⇒ Suspension, Wheels,  
Steering; Rep. Gr. 40 ; Drive Axles, Removing and Installing .  
– Place the Drip Tray under the transmission.  
– Remove the flange shaft bolt. To do this, install two bolts into  
the flange and counterhold the flange shaft using a pry bar.  
– Remove the flange shaft with the pressure spring.  
1. Flange Shaft Seals, Manual Transmission Installed, Replacing for FWD Vehicles  
369  
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
– Remove flange shaft seal.  
Installing  
– Install the seal all the way in without tilting it.  
– Fill the space between the sealing/dust lip halfway with Seal‐  
ing Grease - G 052 128 A1- .  
– Install the flange shaft.  
– Install flange shaft with a screw and tighten to tightening spec‐  
ification -item 10- ⇒ Item 10 (page 395) .  
– Install the left drive axle. Refer to ⇒ Suspension, Wheels,  
Steering; Rep. Gr. 40 ; Drive Axles, Removing and Installing .  
– Install the lower section of the left front wheel housing liner or  
the left front wheel housing liner. Refer to ⇒ Body Exterior;  
Rep. Gr. 66 ; Wheel Housing Liner .  
– Install the wheel. Refer to ⇒ Suspension, Wheels, Steering;  
Rep. Gr. 44 ; Wheel Installation Tightening Specifications .  
– Check the transmission fluid level. Refer to  
⇒ “8 Transmission Fluid, Checking”, page 192 .  
– Install the noise insulation. Refer to ⇒ Body Exterior; Rep. Gr.  
50 ; Noise Insulation .  
1.2  
Right Flange Shaft Seal, Replacing  
Special tools and workshop equipment required  
♦ Seal Installer - Flange Shaft - 3305-  
♦ Torque Wrench 1331 5-50Nm - VAG1331-  
♦ Shop Crane - Drip Tray - VAS6208-  
♦ Sealing Grease - G 052 128 A1-  
Removing  
– Remove the noise insulation. Refer to ⇒ Body Exterior; Rep.  
Gr. 50 ; Noise Insulation .  
370  
Rep. Gr.39 - Final Drive and Differential  
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
– If equipped, remove the drive axle heat shield from the engine  
-arrows-.  
– Remove the right drive axle from the transmission flange shaft  
-A-.  
– Secure drive axles using wire, do not damage protective coat‐  
ing when doing this.  
Note  
On some engines, the drive axle cannot be tied up so that the  
flange shaft can be removed.  
Remove the drive axle. Refer to ⇒ Suspension, Wheels,  
Steering; Rep. Gr. 40 ; Drive Axles, Removing and Installing .  
– Place the Drip Tray for example Shop Crane - Drip Tray -  
VAS6208- under the transmission.  
– Remove the flange shaft bolt. To do this, install two bolts into  
the flange and counterhold the flange shaft using a pry bar.  
– Remove the flange shaft with the pressure spring (the left  
flange shaft is shown in the illustration).  
– Pry out the sealing ring.  
Installing  
– Install the seal all the way in without tilting it.  
– Fill the space between the sealing/dust lip halfway with Seal‐  
ing Grease - G 052 128 A1- .  
1. Flange Shaft Seals, Manual Transmission Installed, Replacing for FWD Vehicles  
371  
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
– Secure the flange shaft -A- with a bolt and tighten it to the  
tightening specification -item 10- ⇒ Item 10 (page 395) .  
– Attach the right drive axle to the flange shaft -A-. Refer to ⇒  
Suspension, Wheels, Steering; Rep. Gr. 40 ; Drive Axles, Re‐  
moving and Installing .  
– Install the drive axle heat shield to the engine, if equipped and  
tighten the bolts -arrows- to the tightening specification. Refer  
to ⇒ Suspension, Wheels, Steering; Rep. Gr. 40 ; Drive Axles,  
Overview and Servicing; Drive Axle Heat Shield .  
– Check the transmission fluid level. Refer to  
⇒ “8 Transmission Fluid, Checking”, page 192 .  
– Install the noise insulation. Refer to ⇒ Body Exterior; Rep. Gr.  
50 ; Noise Insulation .  
372  
Rep. Gr.39 - Final Drive and Differential  
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
2
Flange Shaft Seals and Bevel Box,  
Replacing for AWD Vehicles (Manual  
Transmission already Installed)  
⇒ “2.1 Left Flange Shaft Seal, Replacing”, page 373  
⇒ “2.2 Right Flange Shaft Seal, Replacing”, page 373  
⇒ “2.3 Bevel Box Seal, Replacing, with Manual Transmission In‐  
stalled”, page 375  
2.1  
Left Flange Shaft Seal, Replacing  
Replacing the seal on the left flange shaft on AWD and FWD ve‐  
hicles is identical. Refer to  
⇒ “1.1 Left Flange Shaft Seal, Replacing”, page 369 .  
2.2  
Right Flange Shaft Seal, Replacing  
Special tools and workshop equipment required  
♦ Puller - Flanged Shaft - T10037-  
♦ Seal Installer - Flange Shaft - T10049-  
♦ Socket And Extended Bit - T10107-  
♦ or Socket And Extended Bit - T10107A-  
♦ Torque Wrench 1331 5-50Nm - VAG1331-  
♦ Sealing Grease - G 052 128 A1-  
♦ Shop Crane - Drip Tray - VAS6208-  
Removing  
The right drive axle must be removed later in the procedure.  
– With the vehicle still standing on its wheels, loosen the right  
front collar bolt -arrow- a maximum 90°, otherwise the wheel  
bearing will get damaged. Refer to ⇒ Suspension, Wheels,  
Steering; Rep. Gr. 40 ; Drive Axles, Removing and Installing .  
– Remove the right front wheel.  
– Remove the noise insulation under the engine/transmission, if  
equipped. Refer to ⇒ Body Exterior; Rep. Gr. 50 ; Noise In‐  
sulation .  
– Remove the drive axle heat shield from the bevel box  
-arrows-.  
– Remove the right drive axle. Refer to ⇒ Suspension, Wheels,  
Steering; Rep. Gr. 40 ; Drive Axles, Removing and Installing .  
2. Flange Shaft Seals and Bevel Box, Replacing for AWD Vehicles (Manual Transmission already Installed)  
373  
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
Vehicles with A Particulate Filter  
– Remove the nuts -1- and -2- and then remove the particulate  
filter bracket.  
Continuation for All  
– Place the drip tray under the transmission.  
– Remove the right flange shaft bolt -arrow 1- with the Socket  
And Extended Bit - T10107A- and install two bolts in the flange  
and counterhold the flange shaft with the pry bar.  
– Tighten the Puller - Flanged Shaft - T10037- on right flange  
shaft.  
Note  
To remove right flange shaft, use Seal Installer - Crankshaft -  
T10037- to avoid damaging the bearing on flange shaft.  
– Place a spacer (for example, Press Piece - Bushing - VW434- )  
between the transmission support and the Stub Shaft coun‐  
terhold Tool - Knurled Nut - T10371/1- .  
– Align the Puller - Flanged Shaft - T10037- parallel to the flange  
using the Spindle -A-.  
– Install the right flange shaft.  
– Pry the seal out of the flange shaft with a lever.  
Installing  
– Lightly oil the new gasket on the outer edge.  
   
374  
Rep. Gr.39 - Final Drive and Differential  
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
– Install the seal all the way in without tilting it.  
– Fill the space between the sealing/dust lip -arrow- halfway with  
Sealing Grease - G 052 128 A1- .  
– Carefully drive in the left flange shaft. While doing so turn the  
flange shaft so that the bearing does not get damaged.  
– Install flange shaft with a screw and tighten to tightening spec‐  
ification -item 13- ⇒ Item 13 (page 401) .  
Install in reverse order of removal.  
Vehicles with A Particulate Filter  
– Install the particulate filter bracket. Refer to ⇒ Rep. Gr. 26 .  
Continuation for All  
– Install the right drive axle. Refer to ⇒ Suspension, Wheels,  
Steering; Rep. Gr. 40 ; Drive Axles, Removing and Installing .  
– Remove the right drive axle heat shield -arrows-. Refer to ⇒  
Suspension, Wheels, Steering; Rep. Gr. 40 ; Drive Axles,  
Overview and Servicing; Drive Axle Heat Shield .  
– Check the gear oil in the bevel box. Refer to  
⇒ “10 Axle Oil in Bevel Box, Checking or Adding”, page 218 .  
– Check transmission fluid level inside the manual transmission.  
Refer to ⇒ “8 Transmission Fluid, Checking”, page 192 .  
– Install the noise insulation. Refer to ⇒ Body Exterior; Rep. Gr.  
50 ; Noise Insulation .  
– Install the right front wheel. Refer to ⇒ Suspension, Wheels,  
Steering; Rep. Gr. 44 ; Wheel Installation Tightening Specifi‐  
cations .  
2.3  
Bevel Box Seal, Replacing, with Manual  
Transmission Installed  
Note  
The seal, located between the manual transmission and the bevel  
box, seals the manual transmission.  
Special tools and workshop equipment required  
♦ Puller - Crankshaft/Power Steering Seal - 2 - T20143/2-  
♦ Shop Crane - Drip Tray - VAS6208-  
♦ Seal Installer - Bevel Box - T10243-  
– Remove the bevel box. Refer to  
⇒ “9 Bevel Box, Removing and Installing”, page 193 .  
2. Flange Shaft Seals and Bevel Box, Replacing for AWD Vehicles (Manual Transmission already Installed)  
375  
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
– Place the Drip Tray for example Shop Crane - Drip Tray -  
VAS6208- under the transmission.  
– Pry out the bevel box seal using the Puller - Crankshaft/Power  
Steering Seal - 2 - T20143/2- or Puller - Seal Lever - VW681- .  
– Coat the outer circumference of the new seal with transmis‐  
sion fluid.  
– Fill the space between the sealing/dust lip -arrow- halfway with  
Sealing Grease - G 052 128 A1- .  
– Install the seal all the way without tilting it.  
– Install the bevel box. Refer to  
⇒ “9 Bevel Box, Removing and Installing”, page 193 .  
– Check the gear oil in the bevel box. Refer to  
⇒ “10 Axle Oil in Bevel Box, Checking or Adding”, page 218 .  
– Check transmission fluid level inside the manual transmission.  
Refer to ⇒ “8 Transmission Fluid, Checking”, page 192 .  
376  
Rep. Gr.39 - Final Drive and Differential  
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
3
Overview - Seals, Flange Shaft Bear‐  
ing and Output Flange Bearing inside  
the Bevel Box  
⇒ “3.1 Bevel Box, Removing and Installing (Manual Transmission  
Removed)”, page 379  
⇒ “3.2 Gasket on Bevel Box between Manual Transmission and  
Bevel Box, Replacing”, page 380  
⇒ “3.3 Bevel Box Output Flange Seal, Replacing (Bevel Box Re‐  
moved)”, page 381  
⇒ “3.4 Output Flange, Replacing and Selecting New Shim for  
Output Flange, Bevel Box Removed”, page 387  
⇒ “3.5 Needle Bearing (polygon bearing) on Right Flange Shaft  
and Seal on Right Flange Shaft, Replacing”, page 387  
1 - Seal  
❑ Between bevel box and  
manual transmission  
❑ Replace with bevel box  
removed. Refer to  
⇒ “3.2 Gasket on Bevel  
Box between Manual  
Transmission and Bevel  
Box, Replacing”,  
page 380  
2 - Bevel Box  
❑ Removing and installing  
with transmission instal‐  
led. Refer to  
⇒ “9 Bevel Box, Remov‐  
ing and Installing”, page  
193 .  
❑ Removing and installing  
with transmission re‐  
moved. Refer to  
⇒ “3.1 Bevel Box, Re‐  
moving and Installing  
(Manual Transmission  
Removed)”, page 379 .  
3 - Oil Drain Plug  
❑ 15 Nm  
❑ Replace after removing  
❑ With permanent seal  
Note  
A fluid drain plug with
thread may be install
bevel boxes.  
The tightening specif
this plug is 60 Nm.  
4 - Oil Filler Plug  
❑ 15 Nm  
❑ Replace after removing  
❑ With permanent seal  
3. Overview - Seals, Flange Shaft Bearing and Output Flange Bearing inside the Bevel Box  
377  
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
5 - Seal  
❑ For the right flange shaft  
❑ Replace with manual transmission installed with bevel box. Refer to  
⇒ “2.2 Right Flange Shaft Seal, Replacing”, page 373 .  
6 - Bleed Pipe  
❑ For bleeding the bevel box  
❑ Press it in until it stops  
7 - Cap  
❑ For bleeding the bevel box  
8 - Vent Pipe  
❑ 10 Nm  
❑ Bevel box venting approximately through 12/2005  
❑ Allocate the parts according to the Parts Catalog  
9 - Bolt  
❑ 5 Nm  
10 - Heat Shield  
❑ Not equipped for all bevel boxes  
❑ The contour may be different from the illustration  
❑ Allocate the parts according to the Parts Catalog  
11 - Right Flange Shaft  
❑ Removing and installing. Refer to ⇒ “2.2 Right Flange Shaft Seal, Replacing”, page 373 .  
12 - Seal  
❑ remove to replace needle bearing (polygon bearing -item 13- ⇒ Item 13 (page 378) )  
13 - Needle Bearing (Polygon Bearing)  
❑ Replacing. Refer to  
⇒ “3.5 Needle Bearing (polygon bearing) on Right Flange Shaft and Seal on Right Flange Shaft, Re‐  
placing”, page 387 .  
14 - Circlip  
❑ Replace after removing  
❑ For the needle bearing (polygon bearing)  
❑ Insert into the surrounding right flange shaft groove  
15 - Hex Nut  
❑ 480 Nm  
❑ Removing. Refer to ⇒ Fig. ““Unscrew Hex Nut for Output Flange.”“ , page 383 .  
❑ Install with Locking Compound - D 000 600- .  
❑ Installing. Refer to  
⇒ Fig. ““Coat Threads of the New Hex Head Nut with Locking Compound -D 000 600- .”“ , page 387 .  
16 - Output Flange  
❑ Removing and installing with bevel box removed. Refer to  
⇒ “3.3 Bevel Box Output Flange Seal, Replacing (Bevel Box Removed)”, page 381  
17 - Cap  
❑ Lock with the output flange  
18 - Shim  
❑ Determining the thickness when replacing the output flange. Refer to  
⇒ “3.4 Output Flange, Replacing and Selecting New Shim for Output Flange, Bevel Box Removed”, page  
387  
19 - Seal  
❑ For output flange  
378  
Rep. Gr.39 - Final Drive and Differential  
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
❑ Replace with bevel box removed. Refer to  
⇒ “3.3 Bevel Box Output Flange Seal, Replacing (Bevel Box Removed)”, page 381  
20 - Inner Race / Tapered Roller Bearing  
❑ Component is not a replacement part  
21 - Bolt  
❑ 25 Nm  
22 - Pinion Housing  
❑ With shaft bevel gear and outer race/tapered roller bearing  
❑ Components are not replacement parts  
❑ Carefully pry out from side to side  
❑ Note the fastening holes; the pinion housing only fits in one position  
23 - O-Ring  
❑ To replace, remove the bolts -item 21- ⇒ Item 21 (page 379) and carefully pry the drive pinion housing  
out at the tabs protruding all the way around.  
❑ Do not remove the hex nut -item 15- ⇒ Item 15 (page 378) and output flange -item 16-  
⇒ Item 16 (page 378) .  
24 - Shim  
❑ Component is not a replacement part  
❑ Note the bevel box fastening holes; the shim only fits in one position  
25 - Cap  
❑ Drive in until stop using the Holding Fixture - Spacers - VW540/1B-  
3.1  
Bevel Box, Removing and Installing  
(Manual Transmission Removed)  
Special tools and workshop equipment required  
♦ Socket And Extended Bit - T10107A-  
♦ Shop Crane - Drip Tray - VAS6208-  
Note  
Secure the transmission on the assembly stand. Refer to  
⇒ “7 Transmission, Securing in Engine/Transmission Holder”,  
page 191 .  
Remove the Bevel Box from the Manual Transmission as Follows:  
– Place a Workshop Crane Drip Tray for example Shop Crane -  
Drip Tray - VAS6208- underneath.  
– Remove right flange shaft countersunk screw with Socket And  
Extended Bit - T10107- or Socket And Extended Bit -  
T10107A- .  
– Remove the four bolts -arrows- (only three bolts are shown in  
the illustration) that attach the bevel box to the manual trans‐  
mission.  
– Carefully press bevel box off manual transmission while pro‐  
tecting it against falling through.  
3. Overview - Seals, Flange Shaft Bearing and Output Flange Bearing inside the Bevel Box  
379  
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
Attach the Bevel Box to the Manual Transmission as Follows:  
– Slide on bevel box completely on manual transmission, while  
doing this, join splines of input shaft/bevel box centrally with  
differential.  
– Line up the splines on the right flange shaft with the differential  
bevel gear. Turn the flange shaft if necessary.  
With proper tooth position and central guiding, bevel box slips  
up to stop against manual transmission.  
Caution  
The bevel box housing may become damaged.  
♦ Do not pull bevel box with mounting bolts against manual  
transmission, otherwise bevel box is canted and mounting  
eyelets can break off.  
– Remove the four bolts -arrows- (only three bolts are shown in  
the illustration) that attach the bevel box to the manual trans‐  
mission -item 17- ⇒ Item 17 (page 235) for the tightening  
specification.  
– Tighten the right flange shaft countersunk bolt with Socket And  
Extended Bit - T10107- or Socket And Extended Bit -  
T10107A- -item 13- ⇒ Item 13 (page 401) for the tightening  
specification.  
3.2  
Gasket on Bevel Box between Manual  
Transmission and Bevel Box, Replacing  
Special tools and workshop equipment required  
♦ Puller - Crankshaft/Power Steering Seal - T20143-  
♦ Seal Installer - Bevel Box - T10298-  
– Remove the bevel box. Refer to  
⇒ “9 Bevel Box, Removing and Installing”, page 193 .  
– Remove the gasket using the Puller - Crankshaft/Power Steer‐  
ing Seal - 1 - T20143/1- or Puller - Crankshaft/Power Steering  
Seal - 2 - T20143/2- .  
380  
Rep. Gr.39 - Final Drive and Differential  
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
– Coat the outer circumference of the new seal with transmis‐  
sion fluid.  
– Fill the space between the sealing/dust lip -arrow- halfway with  
Sealing Grease - G 052 128 A1- .  
– Drive the gasket all the way in using the Seal Installer - Bevel  
Box - T10298- . Do not tilt it while doing so.  
– Install the bevel box. Refer to  
⇒ “9 Bevel Box, Removing and Installing”, page 193 .  
– Check the gear oil in the bevel box. Refer to  
⇒ “10 Axle Oil in Bevel Box, Checking or Adding”, page 218 .  
– Check transmission fluid level inside the manual transmission.  
Refer to ⇒ “8 Transmission Fluid, Checking”, page 192 .  
3.3  
Bevel Box Output Flange Seal, Replac‐  
ing (Bevel Box Removed)  
Special tools and workshop equipment required  
♦ Holding Fixture - VW313-  
♦ Press Piece - 42mm - VW516-  
♦ Press Piece - Multiple Use - 40-105-  
♦ Seal Installer - Flange Shaft - T10049-  
♦ Gearbox Support - T10108-  
♦ Counter Holder - T10108/1-  
♦ Puller - Taper Roller Bearing - VAG1582- with a short sleeve  
♦ Seal is located in the pinion housing. Refer to  
⇒ Fig. ““Output Flange Seal in Pinion Housing, Removing and  
Installing”“ , page 384 . Puller - Taper Roller Bearing - Adapter  
6 - VAG1582/6- or Puller - Taper Roller Bearing - Adapter 6A  
- VAG1582/6A-  
♦ -1- Puller - Kukko 2-Arm - 70-180mm - 20/10-  
♦ Seal is located on the output flange. Refer to  
⇒ Fig. ““Output Flange Seal -arrow- Removing and Instal‐  
ling:”“ , page 385 . Puller - Taper Roller Bearing - Adapter 13  
- VAG1582/13-  
♦ Continuation for All  
♦ Torque Wrench 1601 - VAG1601-  
♦ Three-Arm Puller - 45–2-  
♦ The seal is located on the output flange  
⇒ Fig. ““Output Flange Seal -arrow- Removing and Instal‐  
ling:”“ , page 385  
♦ Press Piece - Multiple Use - VW412-  
3. Overview - Seals, Flange Shaft Bearing and Output Flange Bearing inside the Bevel Box  
381  
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
♦ Press Piece - Multiple Use - VW454-  
♦ Press Piece - Multiple Use - VW455-  
♦ Press Plate - VW401-  
♦ Two M8 x 30 mm stud bolts or Guide Pins - M8 - T10273-  
♦ Removal Device Pin 2 - VW460/2-  
♦ Sealing Grease - G 052 128 A1-  
♦ Locking Compound - D 000 600-  
♦ Only for seal in pinion housing. Refer to  
⇒ Fig. ““Output Flange Seal in Pinion Housing, Removing and  
Installing”“ , page 384  
♦ Slide Hammer Set - VW771-  
♦ Only for seal in pinion housing. Refer to  
⇒ Fig. ““Output Flange Seal in Pinion Housing, Removing and  
Installing”“ , page 384  
♦ Slide Hammer Set - Hook - VW771/37-  
♦ Two M 10 x 30 bolts  
♦ Four M 12 x 10 nuts  
Note  
Bevel box output flange seal can only be replaced with bevel  
box removed.  
Inner race/tapered roller bearing is located in the output flange  
bevel box.  
This is removed later in the procedure.  
Do not replace the tapered roller bearing for the output flange  
bevel box and the shim!  
– Remove the bevel box. Refer to  
⇒ “9 Bevel Box, Removing and Installing”, page 193 .  
– Mount the bevel box on the hole marked with the number -4-  
-arrow- in the Gearbox Support - T10108- .  
A - Insert the M 12 x 10 nut (quantity: 4) between bevel box and  
Transmission Holder .  
– Then align bevel box to the remaining three holes and secure.  
– Place a drip tray underneath.  
– Drain the gear oil out of the bevel box.  
– Install two M 10 x 30 bolts -arrows- to stop the output flange  
for the bevel box with the Gearbox Support - Stop Plate -  
T10108/1- .  
382  
Rep. Gr.39 - Final Drive and Differential  
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
Unscrew Hex Nut for Output Flange.  
A - 36 mm Socket for 3/4 Inch Drive  
– Pivot the bevel box so that the output flange faces upward.  
– Remove the output flange and the inner race/tapered roller  
bearing from the bevel box shaft bevel gear.  
A - Puller Three-Arm , for example Three-Arm Puller - 45-2-  
– Please note the different installation locations for the output  
flange seals:  
The Output Flange Seal -arrow- is Inside the Pinion Housing.  
Output flange seal in pinion housing, removing and installing. Re‐  
fer to  
⇒ Fig. ““Output Flange Seal in Pinion Housing, Removing and  
Installing”“ , page 384 .  
The Seal -arrow- is Located on the Output Flange.  
Output flange seal, removing and installing. Refer to  
⇒ Fig. ““Output Flange Seal -arrow- Removing and Installing:”“ ,  
page 385 .  
3. Overview - Seals, Flange Shaft Bearing and Output Flange Bearing inside the Bevel Box  
383  
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
Output Flange Seal in Pinion Housing, Removing and Installing  
Seal, Removing  
– Remove output shaft seal -A-.  
The inner race/tapered roller bearing must be removed from  
the output flange:  
– Place the Press Piece - Multiple Use - 40-105- on the output  
flange.  
– Remove the inner race/tapered roller bearing from output  
flange with the Tapered Roller Bearing Puller - VAG1582- .  
Note  
Instead of the Puller - Taper Roller Bearing - Adapter 6 -  
VAG1582/6- , the Puller - Taper Roller Bearing - Adapter 6A -  
VAG1582/6A- can be used.  
Install Seal and Output Flange  
– Cover pinion housing with a lint-free cloth.  
– Clean any remaining locking fluid from the thread on the shaft  
bevel gear.  
If the shim -2- is removed during the removal of the output  
flange, place it back in the pinion housing.  
This will maintain the bearing pre-load on the shaft bevel gear  
-1- inside the pinion housing.  
– Insert the previous inner race/tapered roller bearing -3- in the  
outer race/tapered roller bearing into the bevel box.  
– Lightly lubricate the outer circumference of the new output  
flange sealing ring -4-.  
– Drive in the new seal using Seal Installer - Flange Shaft -  
T10049- .  
The seal must be flush with the upper edge of the housing.  
– Fill the space between the sealing/dust lip halfway with Seal‐  
ing Grease - G 052 128 A1- .  
384  
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Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
– Install the output flange using the Two-Arm Puller -A-.  
A - Two-Arm Puller , for example Puller - Kukko 2-Arm -  
70-180mm - 20/10-  
Note the following:  
Do not use a damaged extractor hook.  
The output flange may not be on edge when pulling out the  
shaft bevel gear.  
Mount the hooks on the bottom of the pinion housing.  
Tension the removal hook with the Two-Arm Puller -arrows-.  
Do not bend the removal hook toward the outside.  
Interrupt the procedure if necessary, remove the output flange  
again and repeat the process.  
Output Flange Seal -arrow- Removing and Installing:  
Seal, Removing  
When removing the output flange seal, the inner race/tapered  
roller bearing must also be removed.  
– Place the Press Piece - Multiple Use - 40-105- on the output  
flange.  
– Remove the inner race/tapered roller bearing from output  
flange with the Tapered Roller Bearing Puller .  
– Remove the output flange seal.  
Seal, Installing  
First remove the pinion housing -1- along with the shaft bevel  
gear -2- in order to install the seal:  
– Remove the bolts for the pinion housing -1-; and carefully re‐  
move the pinion housing diagonally of the protruding edges.  
– Remove the pinion housing and the shaft bevel gear -2-.  
– Clean the thread on the shaft bevel gear.  
If the shim -3- was also removed during the removal of the  
output flange, it must be placed back in the pinion housing.  
This will maintain the bearing pre-load on the shaft bevel gears  
inside the pinion housing.  
3. Overview - Seals, Flange Shaft Bearing and Output Flange Bearing inside the Bevel Box  
385  
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– Place the old inner race/tapered roller bearing -1- into the pin‐  
ion housing.  
– Lightly lubricate the outer diameter of the new output flange  
seal -2-.  
– Drive in the new seal using Seal Installer - Flange Shaft -  
T10049- .  
The seal must be flush with the upper edge of the housing.  
– Fill the space between the sealing and dust lip of the seal half‐  
way with Sealing Grease - G 052 128 A1- .  
– Press in the output flange along with the pinion housing and  
shaft bevel gear all the way.  
The shoulder -arrow- of the Press Piece - Multiple Use -  
VW455- points to the shaft bevel gear.  
– Install the M 8 X 30 mm stud bolts = -A- or Guide Pins - M8 -  
T10273- into the axle drive housing.  
– Slide a new O-Ring -1- onto the pinion housing -2-.  
The pinion housing -2- and shim -3- only fit in one position.  
– Install the previous shim -3-.  
– Carefully install the pinion housing diagonally all the way with  
Removal Device - Pin 2 - VW460/2- .  
There is very little space between the pinion housing and the  
bevel box housing.  
The gap is closed when the pinion housing is tightened.  
– Tighten the bolts for the pinion housing -2- diagonally.  
Tightening Specification -item 21- ⇒ Item 21 (page 379) .  
Continuation for All  
386  
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Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
Coat Threads of the New Hex Head Nut with Locking Compound  
- D 000 600- .  
– Tighten new output flange hex head nut.  
Tightening Specification -item 15- ⇒ Item 15 (page 378) .  
A - 36 mm Socket for 3/4 Inch Drive  
– Install the bevel box. Refer to  
⇒ “9 Bevel Box, Removing and Installing”, page 193 .  
– Check the gear oil in the bevel box. Refer to  
⇒ “10 Axle Oil in Bevel Box, Checking or Adding”, page 218 .  
3.4  
Output Flange, Replacing and Selecting  
New Shim for Output Flange, Bevel Box  
Removed  
– Remove the output flange and, if necessary, remove the inner  
race/tapered roller bearing from the output flange. Refer to  
⇒ “3.3 Bevel Box Output Flange Seal, Replacing (Bevel Box  
Removed)”, page 381 .  
This adjustment is necessary whenever the output flange is being  
replaced. This creates the preload on the tapered roller bearing  
for the shaft bevel gear.  
– Measure the length of the shaft on the old and new output  
flange to get the difference.  
Example:  
Old output flange  
New output flange  
Difference  
42.90 mm  
43.00 mm  
0.10 mm  
If the new output flange is longer- install a thinner shim.  
If the previously mentioned output flange is longer- install a thicker  
shim.  
Allocation. Refer to the Parts Catalog.  
– Install the output flange. Refer to  
⇒ “3.3 Bevel Box Output Flange Seal, Replacing (Bevel Box  
Removed)”, page 381 .  
3.5  
Needle Bearing (polygon bearing) on Right Flange Shaft and Seal on Right  
Flange Shaft, Replacing  
3. Overview - Seals, Flange Shaft Bearing and Output Flange Bearing inside the Bevel Box  
387  
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
Special tools and workshop  
equipment required  
♦ Press Plate - VW401-  
♦ Press Plate - VW402-  
♦ Press Piece - Rod -  
VW407-  
♦ Press Piece - Multiple Use  
- VW412-  
♦ Bearing Installer - Rear  
Wheel Bearing Kit -  
VAS3253-  
♦ Bearing Installer - Needle  
Bearing - T10047-  
♦ Seal Installer - Crankshaft - VW204B-  
388  
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Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
♦ Press Piece - Bushing - VW434-  
♦ Puller - Flanged Shaft - T10037-  
♦ Socket And Extended Bit - T10107A-  
3.5.1  
Removing  
The right driveshaft must be removed later in the procedure.  
– With the vehicle still standing on its wheels, loosen the right  
front collar bolt -arrow- a maximum 90°, otherwise the wheel  
bearing will get damaged. Refer to ⇒ Suspension, Wheels,  
Steering; Rep. Gr. 40 ; Drive Axles, Removing and Installing .  
– Remove the right front wheel.  
– Remove the noise insulation under the engine/transmission, if  
equipped. Refer to ⇒ Body Exterior; Rep. Gr. 50 ; Noise In‐  
sulation .  
3. Overview - Seals, Flange Shaft Bearing and Output Flange Bearing inside the Bevel Box  
389  
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6-Speed Manual Transmission 02Q - Edition 05.2013  
– Remove the driveshaft heat shield from the bevel box  
-arrows-.  
– Remove the right driveshaft. Refer to ⇒ Suspension, Wheels,  
Steering; Rep. Gr. 40 ; Drive Axles, Removing and Installing .  
Vehicles with a Particulate Filter  
– Remove the nuts -1 and 2- and then remove the particulate  
filter bracket.  
Continuation for All  
– Place the drip tray under the transmission.  
– Remove the right flange shaft bolt -arrow 1- with the Socket  
And Extended Bit - T10107A- and install two bolts in the flange  
and counterhold the flange shaft with the pry bar.  
390  
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6-Speed Manual Transmission 02Q - Edition 05.2013  
– Tighten the Puller - Flanged Shaft - T10037- on right flange  
shaft.  
Note  
To remove right flange shaft, use Puller - Flanged Shaft - T10037-  
to avoid damaging the bearing on flange shaft.  
– Place a spacer (for example, Press Piece - Bushing - VW434- )  
between the transmission support and the Stub Shaft coun‐  
terhold Tool - Knurled Nut - T10371/1- .  
– Align the Puller - Flanged Shaft - T10037- parallel to the flange  
using the Spindle -A-.  
– Install the right flange shaft.  
Attach the Bearing Installer - Needle Bearing - T10047- , as  
shown in the illustration, to the flange shaft.  
The markings “B” on both parts face each other.  
The depressions -arrows- must be under the bearing.  
– Bolt the parts together all the way.  
– Remove the locking ring -A- out of the needle bearing.  
– So that the bearing contact surface on shaft is not damaged,  
shaft must be rotated during the pressing procedure -arrow-.  
– Remove the old seal -A- from the groove -arrow-.  
3. Overview - Seals, Flange Shaft Bearing and Output Flange Bearing inside the Bevel Box  
391  
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6-Speed Manual Transmission 02Q - Edition 05.2013  
3.5.2  
Installing  
– Coat the new seal -A- with transmission fluid and insert it into  
the groove -arrow- of the flange shaft.  
Note  
Make sure seal is not tilted.  
– Attach the Bearing Installer - Needle Bearing - T10047- to the  
flange shaft. Refer to ⇒ page 391 .  
– So that the bearing contact surface on shaft is not damaged,  
shaft must be rotated during the pressing procedure -arrow-.  
– Secure the needle bearing with a new circlip.  
– Carefully install the flange shaft while rotating it at the same  
time.  
– Install flange shaft with a screw and tighten to tightening spec‐  
ification ⇒ Item 13 (page 401) .  
Install in reverse order of removal.  
Vehicles with a Particulate Filter  
– Install the particulate filter bracket. Refer to ⇒ Rep. Gr. 26 .  
Continuation for All  
– Install the right drive axle. Refer to ⇒ Suspension, Wheels,  
Steering; Rep. Gr. 40 ; Drive Axles, Removing and Installing .  
– Attach the right driveshaft heat shield to the bevel box  
-arrows- and tighten it to the tightening specification. Refer to  
⇒ “9.1.3 Tightening Specifications”, page 201 .  
– Check the gear oil in the bevel box. Refer to  
⇒ “10 Axle Oil in Bevel Box, Checking or Adding”, page 218 .  
– Check transmission fluid level inside the manual transmission.  
Refer to ⇒ “8 Transmission Fluid, Checking”, page 192 .  
– Install the noise insulation. Refer to ⇒ Body Exterior; Rep. Gr.  
50 ; Noise Insulation .  
– Install the right front wheel. Refer to ⇒ Suspension, Wheels,  
Steering; Rep. Gr. 44 ; Wheel Installation Tightening Specifi‐  
cations .  
392  
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Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
4
Overview - Adjustment  
Note  
When performing repairs on the transmission, readjustment of the  
output shaft for 1st to 4th gears, output shaft for 5th/6th gear and  
reverse gears or differential is only required if components, which  
have a direct influence on transmission adjustment, have been  
replaced. Refer to Table to avoid any unnecessary adjusting.  
To be adjusted:  
Output shaft, Output shaft, Differential  
1st to 4th  
gears. Refer  
to  
5th/6th and  
reverse  
Refer to  
⇒ “5.3 Differ‐  
gears. Refer ential, Ad‐  
⇒ “2.3 Out‐  
to  
justing”,  
put Shaft 1st ⇒ “3.3 Out‐ page 405 .  
through 4th  
put Shaft,  
Gear, Ad‐ 5th, 6th and  
justing”,  
Reverse  
page 340 . Gears, Ad‐  
justing”,  
page 353 .  
Replaced part:  
Transmission Housing  
Clutch Housing  
1st through 4th Gear Output Shaft  
x
x
x
x
x
x
x
5th, 6th and Reverse Gear Output  
x
x
Shaft  
Differential housing  
x
x
Output shaft tapered roller bearing,  
x
1st to 4th gears  
Output shaft tapered roller bearing,  
5th/6th and Reverse Gears  
Differential tapered roller bearing  
4. Overview - Adjustment  
393  
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6-Speed Manual Transmission 02Q - Edition 05.2013  
5
Differential  
⇒ “5.1 FWD Differential, Disassembling and Assembling”,  
page 394  
⇒ “5.2 Differential, AWD, Disassembling and Assembling”,  
page 399  
⇒ “5.3 Differential, Adjusting”, page 405  
5.1  
FWD Differential, Disassembling and  
Assembling  
Special tools and workshop equipment required  
♦ Press Plate - VW402-  
♦ Press Piece - Rod - VW408A-  
♦ Press Piece - Multiple Use - VW412-  
♦ Press Piece - 60mm - VW415A-  
♦ Press Piece - Multiple Use - 40-105-  
♦ Press Piece - Multiple Use - 3005-  
♦ Press Piece - Bushing - 3259-  
♦ Press Piece - Reverse Gear Syncro - 3296-  
♦ Bearing Installer - Wheel Bearing - 3345-  
♦ Puller - Taper Roller Bearing - VAG1582-  
♦ Puller - Taper Roller Bearing - Adapter 6A - VAG1582/6A-  
♦ Puller - Kukko Internal - 46-56mm - 21/7-  
♦ Puller - Kukko Puller - 60-150mm Width, 200mm Length -  
18/1-  
♦ Puller - Kukko Quick Action Separating Tool - 12-75mm - 17/1-  
♦ Puller - Kukko Counterstay - 22/2-  
♦ Inductive Heater - VAS6414-  
Note  
Secure the transmission on the assembly stand. Refer to  
⇒ “7 Transmission, Securing in Engine/Transmission Holder”, page 191 .  
Before installing, warm the inner race/tapered roller bearing to approximately 100 °C (212 °F) with Inductive  
Heater - VAS6414- .  
Adjust the differential when replacing the tapered roller bearing, differential housing, transmission housing  
or clutch housing. Refer to ⇒ “5.3 Differential, Adjusting”, page 405 .  
394  
Rep. Gr.39 - Final Drive and Differential  
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
1 - Transmission Housing  
2 - Shim  
❑ For the differential  
❑ Selecting thickness. Re‐  
fer to  
⇒ “5.3 Differential, Ad‐  
justing”, page 405 .  
3 - Outer Race/Tapered Roller  
Bearing  
❑ Removing. Refer to  
⇒ Fig. ““Removing the  
Outer Race/Tapered  
Roller Bearing from the  
Transmission Hous‐  
ing”“ , page 398 .  
❑ Installing. Refer to  
⇒ Fig. ““Installing Outer  
Race/Tapered Roller  
Bearing into the Trans‐  
mission Housing”“ ,  
page 398 .  
4 - Inner Race / Tapered Roller  
Bearing  
❑ Removing. Refer to  
⇒ Fig. ““Removing the  
Inner Race/Tapered  
Roller Bearing”“ ,  
page 397  
❑ Installing. Refer to  
⇒ Fig. ““Installing the In‐  
ner Race/Tapered Roll‐  
er Bearing”“ ,  
page 397 .  
5 - Differential Housing  
❑ With riveted final drive  
gear wheel  
6 - Inner Race / Tapered Roller Bearing  
❑ Removing. Refer to ⇒ Fig. ““Removing the Inner Race/Tapered Roller Bearing”“ , page 398  
❑ Installing. Refer to ⇒ Fig. ““Installing the Inner Race/Tapered Roller Bearing”“ , page 398 .  
7 - Outer Race/Tapered Roller Bearing  
❑ Removing. Refer to  
⇒ Fig. ““Removing the Outer Race/Tapered Roller Bearing from the Clutch Housing”“ , page 397 .  
❑ Installing. Refer to  
⇒ Fig. ““Pressing Outer Race/Tapered Roller Bearing with Shim into Clutch Housing.”“ , page 397 .  
8 - Washer  
❑ Installed position: shoulder on inner diameter faces toward seal -item 13- ⇒ Item 13 (page 396)  
❑ Allocation. Refer to the Parts Catalog.  
9 - Clutch Housing  
10 - Bolt  
❑ 33 Nm  
❑ Install with the threaded piece -item 22- ⇒ Item 22 (page 396) .  
11 - Right Flange Shaft  
12 - Protective Ring  
❑ Pry the ring off the flange shaft with a screwdriver -item 11- ⇒ Item 11 (page 395) .  
❑ Installed position: the depression points away from threaded holes in flanged shaft  
5. Differential  
395  
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6-Speed Manual Transmission 02Q - Edition 05.2013  
❑ Install the ring all the way by hand.  
❑ The ring must lock into the flange shaft.  
13 - Seal  
❑ For the right flange shaft  
❑ Allocation. Refer to the Parts Catalog.  
❑ Replace when the transmission is installed. Refer to  
⇒ “1.2 Right Flange Shaft Seal, Replacing”, page 370 .  
14 - Flange Shaft Pressure Spring  
❑ Installed behind the flange shaft  
15 - Thrust Washer  
❑ Installed position: the collar faces toward spring, and tab, if equipped, faces toward tapered ring  
16 - Tapered Ring  
❑ Installed position: ball toward the differential housing  
17 - Circlip  
❑ Holds the tapered ring, the thrust washer and the pressure spring when the flange shaft is removed  
18 - Large Differential Bevel Gear  
❑ Installing. Refer to ⇒ Fig. ““Installing the Differential Bevel Gears”“ , page 399 .  
19 - Differential Bevel Gear Axle  
❑ Remove using a drift  
❑ Installing. Refer to ⇒ Fig. ““Installing the Differential Bevel Gears”“ , page 399 .  
20 - Adapter Sleeve  
❑ To secure the differential bevel gear axle  
❑ Removing and installing. Refer to  
⇒ Fig. ““Removing and Installing Roll Pin for Differential Bevel Gear Axle”“ , page 399 .  
21 - Small Differential Bevel Gear  
❑ Installing. Refer to ⇒ Fig. ““Installing the Differential Bevel Gears”“ , page 399 .  
22 - Threaded Piece  
❑ Installing. Refer to ⇒ Fig. ““Installing the Differential Bevel Gears”“ , page 399 .  
23 - Thrust Washer Union  
❑ Install with transmission fluid  
24 - Protective Ring  
❑ Pry the ring off the flange shaft with a screwdriver -item 25- ⇒ Item 25 (page 396) .  
❑ Installed position: the depression points away from threaded holes in flanged shaft  
❑ Install the ring all the way by hand.  
❑ The ring must lock into the flange shaft.  
25 - Left Flange Shaft  
26 - Seal  
❑ For the left flange shaft  
❑ Allocation. Refer to the Parts Catalog.  
❑ Replace when the transmission is installed. Refer to  
⇒ “1.1 Left Flange Shaft Seal, Replacing”, page 369 .  
396  
Rep. Gr.39 - Final Drive and Differential  
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
Removing the Outer Race/Tapered Roller Bearing from the  
Clutch Housing  
A - Counter Support , for example, Puller - Kukko Counterstay -  
22/2-  
B - Internal Puller 46 to 58 mm , for example, Puller - Kukko In‐  
ternal - 46-56mm - 21/7-  
Note  
Check the washer -item 8- ⇒ Item 8 (page 395) for damage after  
removing it and replace if necessary.  
Pressing Outer Race/Tapered Roller Bearing with Shim into  
Clutch Housing.  
– Install the washer beforehand.  
Note  
Pay attention to the installed position of the shim -item 8-  
⇒ Item 8 (page 395) .  
The collar on the inner circumference faces the seal.  
Removing the Inner Race/Tapered Roller Bearing  
– Before installing the puller, mount the Press Piece - Multiple  
Use - 40-105- onto the differential housing.  
Installing the Inner Race/Tapered Roller Bearing  
5. Differential  
397  
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
Removing the Inner Race/Tapered Roller Bearing  
A - Puller , for example, Puller - Kukko Puller - 60-150mm Width,  
200mm Length - 18/1-  
B - Separating Tool 12 to 75 mm , for example, Puller - Kukko  
Quick Action Separating Tool - 12-75mm - Kukko 17/1-  
Installing the Inner Race/Tapered Roller Bearing  
The cage with the tapered rollers must rotate easily when being  
installed.  
Removing the Outer Race/Tapered Roller Bearing from the  
Transmission Housing  
A - Counter Support , for example, Puller - Kukko Counterstay -  
22/2-  
B - Internal Puller 46 to 58 mm , for example, Puller - Kukko In‐  
ternal - 46-56mm - 21/7-  
Installing Outer Race/Tapered Roller Bearing into the Transmis‐  
sion Housing  
– Support the transmission housing directly under the bearing  
mount using the Bearing Installer - Wheel Bearing - 3345- .  
398  
Rep. Gr.39 - Final Drive and Differential  
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
Removing and Installing Roll Pin for Differential Bevel Gear Axle  
Removing  
– Cover the inner race/tapered roller bearing in order to prevent  
possible damage and entry of shavings.  
– Remove the spring pin using a chisel.  
Installing  
– Drive into the differential housing up to the stop.  
Installing the Differential Bevel Gears  
– Insert thrust washer union with transmission fluid.  
– Install and secure both large differential planetary gears, for  
example, with a flange shaft.  
– Insert the small differential planetary gears 180° offset and  
pivot them into position.  
– Press the differential bevel gear -arrow A- up to the first small  
differential bevel gear.  
– Insert threaded pieces -arrow B- into the large differential  
planetary gears.  
Installed position: shoulder faces the differential bevel gear  
– Install the differential bevel gear axle up the end position and  
secure it with a new spring pin.  
5.2  
Differential, AWD, Disassembling and  
Assembling  
Special tools and workshop equipment required  
♦ Press Plate - VW402-  
♦ Press Piece - Rod - VW408A-  
♦ Press Piece - Rod - VW411-  
♦ Press Piece - Multiple Use - VW412-  
♦ Press Piece - Multiple Use - 30-23-  
♦ Press Piece - Multiple Use - 40-105-  
♦ Press Piece - Multiple Use - 3005-  
♦ Press Piece - Bushing - 3259-  
♦ Press Piece - Reverse Gear Syncro - 3296-  
♦ Subframe Bushing Tool Kit - 3301-  
♦ Bearing Installer - Wheel Bearing - 3345-  
♦ -1- Puller - Kukko Internal - 46-56mm - 21/7-  
♦ -2- Puller - Kukko Puller - 60-150mm Width, 200mm Length -  
18/1-  
♦ -3- Puller - Kukko Quick Action Separating Tool - 12-75mm -  
17/1-  
♦ -4- Puller - Kukko Counterstay - 22/2-  
♦ Inductive Heater - VAS6414-  
5. Differential  
399  
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
♦ -3- Puller - Kukko 2-Arm w/Side Clamp, 100mm Width, 100mm  
Length - 204/2-  
Note  
Secure the transmission on the assembly stand. Refer to  
⇒ “7 Transmission, Securing in Engine/Transmission Holder”, page 191 .  
Before installing, warm the inner race/tapered roller bearing to approximately 100 °C (212 °F) with Inductive  
Heater - VAS6414- .  
Replace both tapered roller bearings together.  
Adjust the differential when replacing the tapered roller bearing, differential housing, transmission housing  
or clutch housing. Refer to ⇒ “5.3 Differential, Adjusting”, page 405 .  
1 - Transmission Housing  
2 - Shim  
❑ For the differential  
❑ Selecting thickness. Re‐  
fer to  
⇒ “5.3 Differential, Ad‐  
justing”, page 405 .  
3 - Outer Race/Tapered Roller  
Bearing  
❑ Removing. Refer to  
⇒ Fig. ““Removing the  
Outer Race/Tapered  
Roller Bearing from the  
Transmission Hous‐  
ing”“ , page 404 .  
❑ Installing. Refer to  
⇒ Fig. ““Installing Outer  
Race/Tapered Roller  
Bearing into the Trans‐  
mission Housing”“ ,  
page 404 .  
4 - Inner Race / Tapered Roller  
Bearing  
❑ Removing. Refer to  
⇒ Fig. ““Removing the  
Inner Race/Tapered  
Roller Bearing”“ ,  
page 403  
❑ Installing. Refer to  
⇒ Fig. ““Heat the Inner  
Race/Tapered Roller  
Bearing and Press On  
It”“ , page 403 .  
5 - Differential Housing  
❑ With riveted final drive  
gear wheel  
6 - Inner Race / Tapered Roller Bearing  
❑ Removing. Refer to ⇒ Fig. ““Removing the Inner Race/Tapered Roller Bearing”“ , page 403  
❑ Installing. Refer to ⇒ Fig. ““Installing the Inner Race/Tapered Roller Bearing”“ , page 403 .  
7 - Outer Race/Tapered Roller Bearing  
❑ Removing. Refer to  
⇒ Fig. ““Removing the Outer Race/Tapered Roller Bearing from the Clutch Housing”“ , page 402 .  
400  
Rep. Gr.39 - Final Drive and Differential  
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
❑ Installing. Refer to  
⇒ Fig. ““Pressing Outer Race/Tapered Roller Bearing with Shim Into Clutch Housing.”“ , page 402 .  
8 - Washer  
❑ Installed position: the collar on the inner circumference faces the seal.  
❑ Allocation. Refer to the Parts Catalog.  
9 - Clutch Housing  
10 - Seal  
❑ Installed in the manual transmission, between the manual transmission and the bevel box  
❑ Replace with transmission installed. Refer to  
⇒ “2.3 Bevel Box Seal, Replacing, with Manual Transmission Installed”, page 375  
❑ Remove using the Puller - Crankshaft/Power Steering Seal - 2 - T20143/2- or Puller - Seal Lever - VW681-  
❑ Can be driven in to the stop with a Seal Installer - Crankshaft - T40007- in a disassembled transmission.  
11 - Seal  
❑ For the right flange shaft  
❑ The left and right diameters are different  
❑ Replace with manual transmission installed with bevel box. Refer to  
⇒ “2.2 Right Flange Shaft Seal, Replacing”, page 373 .  
12 - Hex Bolt -item 17- ⇒ Item 17 (page 235)  
13 - Bolt  
❑ 33 Nm  
❑ Install with the threaded piece -item 24- ⇒ Item 24 (page 402) .  
14 - Right Flange Shaft  
❑ Removing and installing. Refer to ⇒ “2.2 Right Flange Shaft Seal, Replacing”, page 373 .  
15 - Seal  
❑ Remove to replace needle bearing (polygon bearing -item 16- ⇒ Item 16 (page 401) )  
16 - Needle Bearing (Polygon Bearing)  
❑ Replacing. Refer to  
⇒ “3.5 Needle Bearing (polygon bearing) on Right Flange Shaft and Seal on Right Flange Shaft, Re‐  
placing”, page 387 .  
17 - Circlip  
❑ Replace after removing  
❑ For the needle bearing (polygon bearing)  
❑ Insert in the surrounding flange shaft groove  
18 - Bevel Box  
❑ Seals, flange shaft bearing and output flange bearing inside the bevel box. Refer to  
⇒ “3 Overview - Seals, Flange Shaft Bearing and Output Flange Bearing inside the Bevel Box”,  
page 377 .  
19 - Seal  
❑ Installed in the bevel box between the bevel box and the manual transmission  
❑ Replace with bevel box removed. Refer to  
⇒ “3.2 Gasket on Bevel Box between Manual Transmission and Bevel Box, Replacing”, page 380  
20 - Large Differential Bevel Gear  
❑ Installing. Refer to ⇒ Fig. ““Installing the Differential Bevel Gears”“ , page 405 .  
21 - Differential Bevel Gear Axle  
❑ Removing. Refer to ⇒ Fig. ““Removing the Differential Bevel Gear Axle and Spring Pin”“ , page 404 .  
❑ Installing. Refer to ⇒ Fig. ““Installing the Differential Bevel Gears”“ , page 405 .  
22 - Adapter Sleeve  
❑ To secure the differential bevel gear axle  
❑ Removing. Refer to ⇒ Fig. ““Removing the Differential Bevel Gear Axle and Spring Pin”“ , page 404 .  
5. Differential  
401  
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
❑ Drive new roll pin in flush. Refer to ⇒ Fig. ““Roll Pin, Installing”“ , page 405  
23 - Small Differential Bevel Gear  
❑ Removing and installing. Refer to ⇒ Fig. ““Installing the Differential Bevel Gears”“ , page 405 .  
24 - Threaded Piece  
❑ Installing. Refer to ⇒ Fig. ““Installing the Differential Bevel Gears”“ , page 405 .  
25 - Thrust Washer Union  
❑ Install with transmission fluid  
26 - Circlip  
❑ Holds the tapered ring, the thrust washer and the pressure spring when the flange shaft is removed  
27 - Tapered Ring  
❑ With grooves for the thrust washer  
❑ Installed position: ball toward the differential housing  
28 - Thrust Washer  
❑ Installed position: collar towards spring, tab toward tapered ring  
29 - Left Flange Shaft Spring  
❑ Installed behind left flange shaft  
30 - Left Flange Shaft  
31 - Seal  
❑ For the left flange shaft  
❑ The left and right diameters are different  
❑ Replace when the transmission is installed. Refer to  
⇒ “2.1 Left Flange Shaft Seal, Replacing”, page 373 .  
Removing the Outer Race/Tapered Roller Bearing from the  
Clutch Housing  
A - Counter Support , for example, Puller - Kukko Counterstay -  
22/2-  
B - Internal Puller 46 to 58 mm , for example, Puller - Kukko In‐  
ternal - 46-56mm - 21/7-  
– Tension the internal puller -B- between the outer ring/tapered  
roller bearing and washer.  
Note  
Check the washer -item 8- ⇒ Item 8 (page 401) for damage after  
removing it and replace if necessary.  
Pressing Outer Race/Tapered Roller Bearing with Shim Into  
Clutch Housing.  
– Install the washer -item 8- ⇒ Item 8 (page 401) beforehand.  
Note  
Pay attention to the installed position of the shim.  
The collar on the inner circumference faces the seal.  
402  
Rep. Gr.39 - Final Drive and Differential  
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
Removing the Inner Race/Tapered Roller Bearing  
– Place the Press Piece - Multiple Use - 40-105- on the differ‐  
ential housing.  
– Tension the Puller , for example, Puller - Kukko 2-Arm w/Side  
Clamp, 100mm Width, 100mm Length - 204/2- near the flat‐  
tened sides of the differential housing under the inner race/  
tapered roller bearing.  
Note  
When pulling off inner race, make sure that the hooks do not bend  
outward; if necessary, re-tighten bolt -arrow-.  
Heat the Inner Race/Tapered Roller Bearing and Press On It  
WARNING  
Wear safety gloves.  
Removing the Inner Race/Tapered Roller Bearing  
A - Puller , for example, Puller - Kukko Puller - 60-150mm Width,  
200mm Length - 18/1-  
B - Separating Tool 12 to 75 mm , for example, Puller - Kukko  
Quick Action Separating Tool - 12-75mm - 17/1-  
Installing the Inner Race/Tapered Roller Bearing  
WARNING  
Wear safety gloves.  
– Place the Subframe Bushing Tool Kit - Assembly Tool 3 -  
3301/3- on the Subframe Bushing Tool Kit - 3301- with the  
notch -arrow- (larger inner diameter) on inner race/tapered  
roller bearing.  
5. Differential  
403  
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
Removing the Outer Race/Tapered Roller Bearing from the  
Transmission Housing  
A - Counter Support , for example, Puller - Kukko Counterstay -  
22/2-  
B - Internal Puller 46 to 58 mm , for example, Puller - Kukko In‐  
ternal - 46-56mm - 21/7-  
Installing Outer Race/Tapered Roller Bearing into the Transmis‐  
sion Housing  
– Support the transmission housing directly under the bearing  
mount using the Bearing Installer - Wheel Bearing - 3345- .  
Removing the Differential Bevel Gear Axle and Spring Pin  
– First drive roll pin -1- flush into differential bevel gear axle  
-2-.  
– Mount the differential under the press with the adapter sleeve  
-arrow- facing the Press Piece - Multiple Use - 30-23- .  
– Then remove the differential bevel gear axle.  
Note  
If necessary, remove the sheared parts of the adapter sleeve from  
the differential bevel box housing and remove the differential bev‐  
el gear axle.  
404  
Rep. Gr.39 - Final Drive and Differential  
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
Installing the Differential Bevel Gears  
– Insert thrust washer union with transmission fluid.  
– Install and secure both large differential planetary gears, for  
example, with a flange shaft.  
– Insert the small differential planetary gears 180° offset and  
pivot them into position.  
– Press the differential bevel gear axle -arrow A- up to the first  
small differential bevel gear.  
– Insert threaded pieces -arrow B- into the large differential  
planetary gears.  
Installed position: shoulder faces the differential bevel gear  
– Install the differential bevel gear axle up the end position and  
secure it with a new spring pin. Refer to  
⇒ Fig. ““Roll Pin, Installing”“ , page 405 .  
Roll Pin, Installing  
– Drive new roll pin -arrow- flush into differential bevel gear axle  
with a drift -1-.  
5.3  
Differential, Adjusting  
⇒ “5.3.1 Determining the Shim”, page 406  
Special tools and workshop equipment required  
♦ Measuring Set - Magnetic Plate - 50mm - VW385/17-  
♦ Dial Gauge Holder - VW387-  
♦ Press Plate - VW402-  
♦ Press Piece - Rod - VW408A-  
♦ Press Piece - Multiple Use - 3005-  
♦ Press Piece - Bushing - 3259-  
♦ Bearing Installer - Wheel Bearing - 3345-  
♦ Puller - Kukko Internal - 46-56mm - 21/7-  
♦ Puller - Kukko Counterstay - 22/2-  
♦ Dial Indicator - VAS6080A-  
♦ 30 mm dial gauge extension  
A new differential adjustment is required when the following com‐  
ponents have been replaced:  
♦ Transmission Housing  
♦ Clutch Housing  
♦ Differential housing or  
♦ Differential tapered roller bearing  
5. Differential  
405  
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
Adjustment overview. Refer to  
⇒ “4 Overview - Adjustment”, page 393 .  
– Pressing outer race/tapered roller bearing with shim into clutch  
housing.  
Note  
Pay attention to the installed position of the shim.  
The collar on the inner circumference faces the seal.  
– Press the outer race/tapered roller bearing without the shim  
into transmission housing.  
– Insert differential into clutch housing.  
– Position the transmission housing and tighten the 5 bolts to  
the tightening specification -item 13- ⇒ Item 13 (page 230) and  
-item 14- ⇒ Item 14 (page 230) .  
– Push the differential toward the clutch housing and rotate eight  
times at the same time.  
– Press differential in direction of transmission housing and ro‐  
tate eight times at the same time.  
– Attach the gauge to the transmission housing and set it to “0”  
with 1 mm of pretension.  
A - 30 mm dial gauge extension  
– Move the differential up and down and read the play on the  
dial gauge and note it (example: 0.70 mm).  
5.3.1  
Determining the Shim  
The specified bearing pre-load is obtained by adding a constant  
pre-load figure of 0.25 mm to the reading obtained.  
Example  
Measured value  
+ Preload (constant value)  
Adjusting shim thickness =  
0.70 mm  
0.25 mm  
0.95 mm  
– Remove the transmission housing.  
406  
Rep. Gr.39 - Final Drive and Differential  
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
– Remove the tapered roller bearing outer race from the trans‐  
mission housing.  
A - Counter Support , for example, Puller - Kukko Counterstay -  
22/2-  
B - Internal Puller 46 to 58 mm , for example, Puller - Kukko In‐  
ternal - 46-56mm - 21/7-  
– Shim part number. Refer to the Parts Catalog.  
– Install the shim with the correct thickness, thickest shim first.  
The following shims are available:  
Shim Thickness (mm)  
0.65  
0.70  
0.75  
0.80  
0.85  
0.90  
0.95  
1.00  
1.05  
1.10  
1.15  
1.20  
1.25  
If the measured shim thickness is larger than those listed in the  
table, then install two shims that add up to the necessary thick‐  
ness. Insert the thicker shim first.  
Tolerance variations make it possible to find the exact shim thick‐  
ness required.  
– Install the outer race and the transmission housing and tighten  
to the tightening specification -item 13- ⇒ Item 13 (page 230)  
and -item 14- ⇒ Item 14 (page 230) .  
5. Differential  
407  
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
6
Special Tools  
Special tools and workshop  
equipment required  
♦ Puller - Flanged Shaft -  
T10037-  
♦ Seal Installer - Flange Shaft  
- T10049-  
♦ Socket And Extended Bit -  
T10107-  
♦ or Socket And Extended Bit  
- T10107A-  
♦ Torque Wrench 1331  
5-50Nm - VAG1331-  
♦ Sealing Grease - G 052 128  
A1-  
408  
Rep. Gr.39 - Final Drive and Differential  
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
♦ Press Plate - VW402-  
♦ Press Piece - Rod -  
VW408A-  
♦ Press Piece - Rod -  
VW411-  
♦ Press Piece - Multiple Use  
- VW412-  
♦ Press Piece - Multiple Use  
- 30-23-  
♦ Press Piece - Multiple Use  
- 40-105-  
6. Special Tools  
409  
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
♦ Press Piece - Bushing -  
3259-  
♦ Press Piece - Reverse  
Gear Syncro - 3296-  
♦ Bearing Installer - Wheel  
Bearing - 3345-  
♦ Puller - Taper Roller Bear‐  
ing - VAG1582-  
♦ Puller - Taper Roller Bear‐  
ing - Adapter 6A -  
VAG1582/6A-  
♦ -1- Puller - Kukko Internal -  
46-56mm - 21/7-  
♦ -2- Puller - Kukko Puller -  
60-150mm Width, 200mm  
Length - 18/1-  
♦ -3- Puller - Kukko Quick Ac‐  
tion Separating Tool -  
12-75mm - 17/1-  
♦ -4- Puller - Kukko Counter‐  
stay - 22/2-  
410  
Rep. Gr.39 - Final Drive and Differential  
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
♦ Press Plate - VW402-  
♦ Press Piece - Rod -  
VW408A-  
♦ Press Piece - Multiple Use  
- VW412-  
♦ Press Piece - 60mm -  
VW415A-  
♦ Press Piece - Multiple Use  
- 40-105-  
♦ Press Piece - Multiple Use  
- 3005-  
6. Special Tools  
411  
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
♦ Press Piece - Multiple Use  
- 3005-  
♦ Press Piece - Bushing -  
3259-  
♦ Press Piece - Reverse  
Gear Syncro - 3296-  
♦ Subframe Bushing Tool Kit  
- 3301-  
♦ Bearing Installer - Wheel  
Bearing - 3345-  
♦ -1- Puller - Kukko Internal -  
46-56mm - 21/7-  
♦ -2- Puller - Kukko Puller -  
60-150mm Width, 200mm  
Length - 18/1-  
♦ -3- Puller - Kukko Quick Ac‐  
tion Separating Tool -  
12-75mm - 17/1-  
♦ -4- Puller - Kukko Counter‐  
stay - 22/2-  
412  
Rep. Gr.39 - Final Drive and Differential  
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
♦ The seal is located on the  
output flange  
⇒ Fig. ““Output Flange Seal  
-arrow- Removing and In‐  
stalling:”“ , page 385  
♦ Press Piece - Multiple Use  
- VW412-  
♦ Press Piece - Multiple Use  
- VW454-  
♦ Press Piece - Multiple Use  
- VW455-  
♦ Press Plate - VW401-  
♦ Two M8 x 30 mm stud bolts  
or Guide Pins - M8 -  
T10273-  
♦ Removal Device Pin 2 -  
VW460/2-  
6. Special Tools  
413  
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
♦ Measuring Set - Magnetic  
Plate - 50mm - VW385/17-  
♦ Dial Gauge Holder -  
VW387-  
♦ Press Plate - VW402-  
♦ Press Piece - Rod -  
VW408A-  
♦ Press Piece - Multiple Use  
- 3005-  
♦ Press Piece - Bushing -  
3259-  
414  
Rep. Gr.39 - Final Drive and Differential  
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
♦ Slide Hammer Set -  
VW771-  
♦ Slide Hammer Set - Hook -  
VW771/37-  
♦ Seal Installer - Flange Shaft  
- 3305-  
♦ Torque Wrench 1331  
5-50Nm - VAG1331-  
♦ Torque Wrench 1332  
40-200Nm - VAG1332-  
♦ Sealing Grease - G 052 128  
A1-  
6. Special Tools  
415  
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
♦ Holding Fixture - VW313-  
♦ Press Piece - 42mm -  
VW516-  
♦ Press Piece - Multiple Use  
- 40-105-  
♦ Seal Installer - Flange Shaft  
- T10049-  
♦ Gearbox Support - T10108-  
♦ Counter Holder - T10108/1-  
416  
Rep. Gr.39 - Final Drive and Differential  
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
♦ Puller - Taper Roller Bear‐  
ing - VAG1582- with a short  
sleeve  
♦ Seal is located in the pinion  
housing. Refer to  
⇒ Fig. ““Output Flange Seal  
in Pinion Housing, Remov‐  
ing and Installing”“ ,  
page 384 . Puller - Taper  
Roller Bearing - Adapter 6 -  
VAG1582/6- or Puller -  
Taper Roller Bearing -  
Adapter 6A - VAG1582/6A-  
♦ -1- Puller - Kukko 2-Arm -  
70-180mm - 20/10-  
♦ Seal is located on the out‐  
put flange. Refer to  
⇒ Fig. ““Output Flange Seal  
-arrow- Removing and In‐  
stalling:”“ , page 385 . Puller  
- Taper Roller Bearing -  
Adapter 13 - VAG1582/13-  
♦ Continuation for All  
♦ Torque Wrench 1601 -  
VAG1601-  
♦ Three-Arm Puller - 45–2-  
♦ Seal Installer - Bevel Box - T10243-  
6. Special Tools  
417  
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
♦ Seal Installer - Bevel Box - T10298-  
♦ Puller - Crankshaft/Power Steering Seal - 2 - T20143/2-  
♦ Torque Wrench 1331 5-50Nm - VAG1331-  
♦ Dial Indicator - VAS6080A-  
418  
Rep. Gr.39 - Final Drive and Differential  
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
♦ Shop Crane - Drip Tray - VAS6208-  
♦ Inductive Heater - VAS6414-  
♦ Slide Hammer Set - VW771-  
♦ -1- Puller - Kukko Internal - 46-56mm - 21/7-  
♦ -4- Puller - Kukko Counterstay - 22/2-  
6. Special Tools  
419  
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
♦ -3- Puller - Kukko 2-Arm w/Side Clamp, 100mm Width, 100mm  
Length - 204/2-  
♦ Seal Installer - Flange Shaft - 3305-  
420  
Rep. Gr.39 - Final Drive and Differential  

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