Get FinalDriveandDifferential -> 6 Special Tools Guide for Volkswagen Golf 4 Door Fifth Generation (2003-2008)

Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤

6-Speed Manual Transmission 02Q - Edition 05.2013

6

Special Tools

Special tools and workshop

equipment required

♦ Puller - Flanged Shaft -

T10037-

♦ Seal Installer - Flange Shaft

- T10049-

♦ Socket And Extended Bit -

T10107-

♦ or Socket And Extended Bit

- T10107A-

♦ Torque Wrench 1331

5-50Nm - VAG1331-

♦ Sealing Grease - G 052 128

A1-

408

Rep. Gr.39 - Final Drive and Differential

Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤

6-Speed Manual Transmission 02Q - Edition 05.2013

♦ Press Plate - VW402-

♦ Press Piece - Rod -

VW408A-

♦ Press Piece - Rod -

VW411-

♦ Press Piece - Multiple Use

- VW412-

♦ Press Piece - Multiple Use

- 30-23-

♦ Press Piece - Multiple Use

- 40-105-

6. Special Tools

409

Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤

6-Speed Manual Transmission 02Q - Edition 05.2013

♦ Press Piece - Bushing -

3259-

♦ Press Piece - Reverse

Gear Syncro - 3296-

♦ Bearing Installer - Wheel

Bearing - 3345-

♦ Puller - Taper Roller Bear‐

ing - VAG1582-

♦ Puller - Taper Roller Bear‐

ing - Adapter 6A -

VAG1582/6A-

♦ -1- Puller - Kukko Internal -

46-56mm - 21/7-

♦ -2- Puller - Kukko Puller -

60-150mm Width, 200mm

Length - 18/1-

♦ -3- Puller - Kukko Quick Ac‐

tion Separating Tool -

12-75mm - 17/1-

♦ -4- Puller - Kukko Counter‐

stay - 22/2-

410

Rep. Gr.39 - Final Drive and Differential

Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤

6-Speed Manual Transmission 02Q - Edition 05.2013

♦ Press Plate - VW402-

♦ Press Piece - Rod -

VW408A-

♦ Press Piece - Multiple Use

- VW412-

♦ Press Piece - 60mm -

VW415A-

♦ Press Piece - Multiple Use

- 40-105-

♦ Press Piece - Multiple Use

- 3005-

6. Special Tools

411

Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤

6-Speed Manual Transmission 02Q - Edition 05.2013

♦ Press Piece - Multiple Use

- 3005-

♦ Press Piece - Bushing -

3259-

♦ Press Piece - Reverse

Gear Syncro - 3296-

♦ Subframe Bushing Tool Kit

- 3301-

♦ Bearing Installer - Wheel

Bearing - 3345-

♦ -1- Puller - Kukko Internal -

46-56mm - 21/7-

♦ -2- Puller - Kukko Puller -

60-150mm Width, 200mm

Length - 18/1-

♦ -3- Puller - Kukko Quick Ac‐

tion Separating Tool -

12-75mm - 17/1-

♦ -4- Puller - Kukko Counter‐

stay - 22/2-

412

Rep. Gr.39 - Final Drive and Differential

Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤

6-Speed Manual Transmission 02Q - Edition 05.2013

♦ The seal is located on the

output flange

⇒ Fig. ““Output Flange Seal

-arrow- Removing and In‐

stalling:”“ , page 385

♦ Press Piece - Multiple Use

- VW412-

♦ Press Piece - Multiple Use

- VW454-

♦ Press Piece - Multiple Use

- VW455-

♦ Press Plate - VW401-

♦ Two M8 x 30 mm stud bolts

or Guide Pins - M8 -

T10273-

♦ Removal Device Pin 2 -

VW460/2-

6. Special Tools

413

Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤

6-Speed Manual Transmission 02Q - Edition 05.2013

♦ Measuring Set - Magnetic

Plate - 50mm - VW385/17-

♦ Dial Gauge Holder -

VW387-

♦ Press Plate - VW402-

♦ Press Piece - Rod -

VW408A-

♦ Press Piece - Multiple Use

- 3005-

♦ Press Piece - Bushing -

3259-

414

Rep. Gr.39 - Final Drive and Differential

Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤

6-Speed Manual Transmission 02Q - Edition 05.2013

♦ Slide Hammer Set -

VW771-

♦ Slide Hammer Set - Hook -

VW771/37-

♦ Seal Installer - Flange Shaft

- 3305-

♦ Torque Wrench 1331

5-50Nm - VAG1331-

♦ Torque Wrench 1332

40-200Nm - VAG1332-

♦ Sealing Grease - G 052 128

A1-

6. Special Tools

415

Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤

6-Speed Manual Transmission 02Q - Edition 05.2013

♦ Holding Fixture - VW313-

♦ Press Piece - 42mm -

VW516-

♦ Press Piece - Multiple Use

- 40-105-

♦ Seal Installer - Flange Shaft

- T10049-

♦ Gearbox Support - T10108-

♦ Counter Holder - T10108/1-

416

Rep. Gr.39 - Final Drive and Differential

Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤

6-Speed Manual Transmission 02Q - Edition 05.2013

♦ Puller - Taper Roller Bear‐

ing - VAG1582- with a short

sleeve

♦ Seal is located in the pinion

housing. Refer to

⇒ Fig. ““Output Flange Seal

in Pinion Housing, Remov‐

ing and Installing”“ ,

page 384 . Puller - Taper

Roller Bearing - Adapter 6 -

VAG1582/6- or Puller -

Taper Roller Bearing -

Adapter 6A - VAG1582/6A-

♦ -1- Puller - Kukko 2-Arm -

70-180mm - 20/10-

♦ Seal is located on the out‐

put flange. Refer to

⇒ Fig. ““Output Flange Seal

-arrow- Removing and In‐

stalling:”“ , page 385 . Puller

- Taper Roller Bearing -

Adapter 13 - VAG1582/13-

♦ Continuation for All

♦ Torque Wrench 1601 -

VAG1601-

♦ Three-Arm Puller - 45–2-

♦ Seal Installer - Bevel Box - T10243-

6. Special Tools

417

Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤

6-Speed Manual Transmission 02Q - Edition 05.2013

♦ Seal Installer - Bevel Box - T10298-

♦ Puller - Crankshaft/Power Steering Seal - 2 - T20143/2-

♦ Torque Wrench 1331 5-50Nm - VAG1331-

♦ Dial Indicator - VAS6080A-

418

Rep. Gr.39 - Final Drive and Differential

Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤

6-Speed Manual Transmission 02Q - Edition 05.2013

♦ Shop Crane - Drip Tray - VAS6208-

♦ Inductive Heater - VAS6414-

♦ Slide Hammer Set - VW771-

♦ -1- Puller - Kukko Internal - 46-56mm - 21/7-

♦ -4- Puller - Kukko Counterstay - 22/2-

6. Special Tools

419

Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤

6-Speed Manual Transmission 02Q - Edition 05.2013

♦ -3- Puller - Kukko 2-Arm w/Side Clamp, 100mm Width, 100mm

Length - 204/2-

♦ Seal Installer - Flange Shaft - 3305-

420

Rep. Gr.39 - Final Drive and Differential

FinalDriveandDifferential -> 6 Special Tools for Your Volkswagen Golf 4 Door Fifth Generation (2003-2008)

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