Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤
6-Speed Manual Transmission 02Q - Edition 05.2013
– Coat the outer circumference of the new seal with transmis‐
sion fluid.
– Fill the space between the sealing/dust lip -arrow- halfway with
Sealing Grease - G 052 128 A1- .
– Drive the gasket all the way in using the Seal Installer - Bevel
Box - T10298- . Do not tilt it while doing so.
– Install the bevel box. Refer to
⇒ “9 Bevel Box, Removing and Installing”, page 193 .
– Check the gear oil in the bevel box. Refer to
⇒ “10 Axle Oil in Bevel Box, Checking or Adding”, page 218 .
– Check transmission fluid level inside the manual transmission.
Refer to ⇒ “8 Transmission Fluid, Checking”, page 192 .
3.3
Bevel Box Output Flange Seal, Replac‐
ing (Bevel Box Removed)
Special tools and workshop equipment required
♦ Holding Fixture - VW313-
♦ Press Piece - 42mm - VW516-
♦ Press Piece - Multiple Use - 40-105-
♦ Seal Installer - Flange Shaft - T10049-
♦ Gearbox Support - T10108-
♦ Counter Holder - T10108/1-
♦ Puller - Taper Roller Bearing - VAG1582- with a short sleeve
♦ Seal is located in the pinion housing. Refer to
⇒ Fig. ““Output Flange Seal in Pinion Housing, Removing and
Installing”“ , page 384 . Puller - Taper Roller Bearing - Adapter
6 - VAG1582/6- or Puller - Taper Roller Bearing - Adapter 6A
- VAG1582/6A-
♦ -1- Puller - Kukko 2-Arm - 70-180mm - 20/10-
♦ Seal is located on the output flange. Refer to
⇒ Fig. ““Output Flange Seal -arrow- Removing and Instal‐
ling:”“ , page 385 . Puller - Taper Roller Bearing - Adapter 13
- VAG1582/13-
♦ Continuation for All
♦ Torque Wrench 1601 - VAG1601-
♦ Three-Arm Puller - 45–2-
♦ The seal is located on the output flange
⇒ Fig. ““Output Flange Seal -arrow- Removing and Instal‐
ling:”“ , page 385
♦ Press Piece - Multiple Use - VW412-
3. Overview - Seals, Flange Shaft Bearing and Output Flange Bearing inside the Bevel Box
381
English 
