Get FinalDriveandDifferential -> 1 Flange Shaft Seals... Replacing for FWD Vehicles Guide for Volkswagen Golf 4 Door Fifth Generation (2003-2008)

Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤

6-Speed Manual Transmission 02Q - Edition 05.2013

39 – Final Drive and Differential

1

Flange Shaft Seals, Manual Trans‐

mission Installed, Replacing for FWD

Vehicles

⇒ “1.1 Left Flange Shaft Seal, Replacing”, page 369

⇒ “1.2 Right Flange Shaft Seal, Replacing”, page 370

1.1

Left Flange Shaft Seal, Replacing

Special tools and workshop equipment required

♦ Slide Hammer Set - VW771-

♦ Slide Hammer Set - Hook - VW771/37-

♦ Seal Installer - Flange Shaft - 3305-

♦ Torque Wrench 1331 5-50Nm - VAG1331-

♦ Torque Wrench 1332 40-200Nm - VAG1332-

♦ Sealing Grease - G 052 128 A1-

♦ Shop Crane - Drip Tray - VAS6208-

Removing

– Remove the left wheel.

– Remove the noise insulation. Refer to ⇒ Body Exterior; Rep.

Gr. 50 ; Noise Insulation .

– Remove the lower section of the left front wheel housing liner

or the left front wheel housing liner. Refer to ⇒ Body Exterior;

Rep. Gr. 66 ; Wheel Housing Liner .

– Remove the left drive axle. Refer to ⇒ Suspension, Wheels,

Steering; Rep. Gr. 40 ; Drive Axles, Removing and Installing .

– Place the Drip Tray under the transmission.

– Remove the flange shaft bolt. To do this, install two bolts into

the flange and counterhold the flange shaft using a pry bar.

– Remove the flange shaft with the pressure spring.

1. Flange Shaft Seals, Manual Transmission Installed, Replacing for FWD Vehicles

369

Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤

6-Speed Manual Transmission 02Q - Edition 05.2013

– Remove flange shaft seal.

Installing

– Install the seal all the way in without tilting it.

– Fill the space between the sealing/dust lip halfway with Seal‐

ing Grease - G 052 128 A1- .

– Install the flange shaft.

– Install flange shaft with a screw and tighten to tightening spec‐

ification -item 10- ⇒ Item 10 (page 395) .

– Install the left drive axle. Refer to ⇒ Suspension, Wheels,

Steering; Rep. Gr. 40 ; Drive Axles, Removing and Installing .

– Install the lower section of the left front wheel housing liner or

the left front wheel housing liner. Refer to ⇒ Body Exterior;

Rep. Gr. 66 ; Wheel Housing Liner .

– Install the wheel. Refer to ⇒ Suspension, Wheels, Steering;

Rep. Gr. 44 ; Wheel Installation Tightening Specifications .

– Check the transmission fluid level. Refer to

⇒ “8 Transmission Fluid, Checking”, page 192 .

– Install the noise insulation. Refer to ⇒ Body Exterior; Rep. Gr.

50 ; Noise Insulation .

1.2

Right Flange Shaft Seal, Replacing

Special tools and workshop equipment required

♦ Seal Installer - Flange Shaft - 3305-

♦ Torque Wrench 1331 5-50Nm - VAG1331-

♦ Shop Crane - Drip Tray - VAS6208-

♦ Sealing Grease - G 052 128 A1-

Removing

– Remove the noise insulation. Refer to ⇒ Body Exterior; Rep.

Gr. 50 ; Noise Insulation .

370

Rep. Gr.39 - Final Drive and Differential

Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤

6-Speed Manual Transmission 02Q - Edition 05.2013

– If equipped, remove the drive axle heat shield from the engine

-arrows-.

– Remove the right drive axle from the transmission flange shaft

-A-.

– Secure drive axles using wire, do not damage protective coat‐

ing when doing this.

Note

♦ On some engines, the drive axle cannot be tied up so that the

flange shaft can be removed.

♦ Remove the drive axle. Refer to ⇒ Suspension, Wheels,

Steering; Rep. Gr. 40 ; Drive Axles, Removing and Installing .

– Place the Drip Tray for example Shop Crane - Drip Tray -

VAS6208- under the transmission.

– Remove the flange shaft bolt. To do this, install two bolts into

the flange and counterhold the flange shaft using a pry bar.

– Remove the flange shaft with the pressure spring (the left

flange shaft is shown in the illustration).

– Pry out the sealing ring.

Installing

– Install the seal all the way in without tilting it.

– Fill the space between the sealing/dust lip halfway with Seal‐

ing Grease - G 052 128 A1- .

1. Flange Shaft Seals, Manual Transmission Installed, Replacing for FWD Vehicles

371

Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤

6-Speed Manual Transmission 02Q - Edition 05.2013

– Secure the flange shaft -A- with a bolt and tighten it to the

tightening specification -item 10- ⇒ Item 10 (page 395) .

– Attach the right drive axle to the flange shaft -A-. Refer to ⇒

Suspension, Wheels, Steering; Rep. Gr. 40 ; Drive Axles, Re‐

moving and Installing .

– Install the drive axle heat shield to the engine, if equipped and

tighten the bolts -arrows- to the tightening specification. Refer

to ⇒ Suspension, Wheels, Steering; Rep. Gr. 40 ; Drive Axles,

Overview and Servicing; Drive Axle Heat Shield .

– Check the transmission fluid level. Refer to

⇒ “8 Transmission Fluid, Checking”, page 192 .

– Install the noise insulation. Refer to ⇒ Body Exterior; Rep. Gr.

50 ; Noise Insulation .

372

Rep. Gr.39 - Final Drive and Differential

FinalDriveandDifferential -> 1 Flange Shaft Seals... Replacing for FWD Vehicles for Your Volkswagen Golf 4 Door Fifth Generation (2003-2008)

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