Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤
6-Speed Manual Transmission 02Q - Edition 05.2013
Coat Threads of the New Hex Head Nut with Locking Compound
- D 000 600- .
– Tighten new output flange hex head nut.
Tightening Specification -item 15- ⇒ Item 15 (page 378) .
A - 36 mm Socket for 3/4 Inch Drive
– Install the bevel box. Refer to
⇒ “9 Bevel Box, Removing and Installing”, page 193 .
– Check the gear oil in the bevel box. Refer to
⇒ “10 Axle Oil in Bevel Box, Checking or Adding”, page 218 .
3.4
Output Flange, Replacing and Selecting
New Shim for Output Flange, Bevel Box
Removed
– Remove the output flange and, if necessary, remove the inner
race/tapered roller bearing from the output flange. Refer to
⇒ “3.3 Bevel Box Output Flange Seal, Replacing (Bevel Box
Removed)”, page 381 .
This adjustment is necessary whenever the output flange is being
replaced. This creates the preload on the tapered roller bearing
for the shaft bevel gear.
– Measure the length of the shaft on the old and new output
flange to get the difference.
Example:
Old output flange
New output flange
Difference
42.90 mm
43.00 mm
0.10 mm
If the new output flange is longer- install a thinner shim.
If the previously mentioned output flange is longer- install a thicker
shim.
Allocation. Refer to the Parts Catalog.
– Install the output flange. Refer to
⇒ “3.3 Bevel Box Output Flange Seal, Replacing (Bevel Box
Removed)”, page 381 .
3.5
Needle Bearing (polygon bearing) on Right Flange Shaft and Seal on Right
Flange Shaft, Replacing
3. Overview - Seals, Flange Shaft Bearing and Output Flange Bearing inside the Bevel Box
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English 
