2003-2008 Volkswagen Golf 4 Door FinalDriveandDifferential -> 2.2 Right Flange Shaft Seal, Replacing User Manual
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FinalDriveandDifferential -> 2.2 Right Flange Shaft Seal, Replacing for Your Volkswagen Golf 4 Door Fifth Generation (2003-2008)

Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
2
Flange Shaft Seals and Bevel Box,  
Replacing for AWD Vehicles (Manual  
Transmission already Installed)  
⇒ “2.1 Left Flange Shaft Seal, Replacing”, page 373  
⇒ “2.2 Right Flange Shaft Seal, Replacing”, page 373  
⇒ “2.3 Bevel Box Seal, Replacing, with Manual Transmission In‐  
stalled”, page 375  
2.1  
Left Flange Shaft Seal, Replacing  
Replacing the seal on the left flange shaft on AWD and FWD ve‐  
hicles is identical. Refer to  
⇒ “1.1 Left Flange Shaft Seal, Replacing”, page 369 .  
2.2  
Right Flange Shaft Seal, Replacing  
Special tools and workshop equipment required  
♦ Puller - Flanged Shaft - T10037-  
♦ Seal Installer - Flange Shaft - T10049-  
♦ Socket And Extended Bit - T10107-  
♦ or Socket And Extended Bit - T10107A-  
♦ Torque Wrench 1331 5-50Nm - VAG1331-  
♦ Sealing Grease - G 052 128 A1-  
♦ Shop Crane - Drip Tray - VAS6208-  
Removing  
The right drive axle must be removed later in the procedure.  
– With the vehicle still standing on its wheels, loosen the right  
front collar bolt -arrow- a maximum 90°, otherwise the wheel  
bearing will get damaged. Refer to ⇒ Suspension, Wheels,  
Steering; Rep. Gr. 40 ; Drive Axles, Removing and Installing .  
– Remove the right front wheel.  
– Remove the noise insulation under the engine/transmission, if  
equipped. Refer to ⇒ Body Exterior; Rep. Gr. 50 ; Noise In‐  
sulation .  
– Remove the drive axle heat shield from the bevel box  
-arrows-.  
– Remove the right drive axle. Refer to ⇒ Suspension, Wheels,  
Steering; Rep. Gr. 40 ; Drive Axles, Removing and Installing .  
2. Flange Shaft Seals and Bevel Box, Replacing for AWD Vehicles (Manual Transmission already Installed)  
373  
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
Vehicles with A Particulate Filter  
– Remove the nuts -1- and -2- and then remove the particulate  
filter bracket.  
Continuation for All  
– Place the drip tray under the transmission.  
– Remove the right flange shaft bolt -arrow 1- with the Socket  
And Extended Bit - T10107A- and install two bolts in the flange  
and counterhold the flange shaft with the pry bar.  
– Tighten the Puller - Flanged Shaft - T10037- on right flange  
shaft.  
Note  
To remove right flange shaft, use Seal Installer - Crankshaft -  
T10037- to avoid damaging the bearing on flange shaft.  
– Place a spacer (for example, Press Piece - Bushing - VW434- )  
between the transmission support and the Stub Shaft coun‐  
terhold Tool - Knurled Nut - T10371/1- .  
– Align the Puller - Flanged Shaft - T10037- parallel to the flange  
using the Spindle -A-.  
– Install the right flange shaft.  
– Pry the seal out of the flange shaft with a lever.  
Installing  
– Lightly oil the new gasket on the outer edge.  
   
374  
Rep. Gr.39 - Final Drive and Differential  
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
– Install the seal all the way in without tilting it.  
– Fill the space between the sealing/dust lip -arrow- halfway with  
Sealing Grease - G 052 128 A1- .  
– Carefully drive in the left flange shaft. While doing so turn the  
flange shaft so that the bearing does not get damaged.  
– Install flange shaft with a screw and tighten to tightening spec‐  
ification -item 13- ⇒ Item 13 (page 401) .  
Install in reverse order of removal.  
Vehicles with A Particulate Filter  
– Install the particulate filter bracket. Refer to ⇒ Rep. Gr. 26 .  
Continuation for All  
– Install the right drive axle. Refer to ⇒ Suspension, Wheels,  
Steering; Rep. Gr. 40 ; Drive Axles, Removing and Installing .  
– Remove the right drive axle heat shield -arrows-. Refer to ⇒  
Suspension, Wheels, Steering; Rep. Gr. 40 ; Drive Axles,  
Overview and Servicing; Drive Axle Heat Shield .  
– Check the gear oil in the bevel box. Refer to  
⇒ “10 Axle Oil in Bevel Box, Checking or Adding”, page 218 .  
– Check transmission fluid level inside the manual transmission.  
Refer to ⇒ “8 Transmission Fluid, Checking”, page 192 .  
– Install the noise insulation. Refer to ⇒ Body Exterior; Rep. Gr.  
50 ; Noise Insulation .  
– Install the right front wheel. Refer to ⇒ Suspension, Wheels,  
Steering; Rep. Gr. 44 ; Wheel Installation Tightening Specifi‐  
cations .  
2.3  
Bevel Box Seal, Replacing, with Manual  
Transmission Installed  
Note  
The seal, located between the manual transmission and the bevel  
box, seals the manual transmission.  
Special tools and workshop equipment required  
♦ Puller - Crankshaft/Power Steering Seal - 2 - T20143/2-  
♦ Shop Crane - Drip Tray - VAS6208-  
♦ Seal Installer - Bevel Box - T10243-  
– Remove the bevel box. Refer to  
⇒ “9 Bevel Box, Removing and Installing”, page 193 .  
2. Flange Shaft Seals and Bevel Box, Replacing for AWD Vehicles (Manual Transmission already Installed)  
375  

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