2003-2008 Volkswagen Golf 4 Door FinalDriveandDifferential -> 2.3 Bevel Box Seal, Replacing, with Manual Transmission Installed User Manual
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FinalDriveandDifferential -> 2.3 Bevel Box Seal, Replacing, with Manual Transmission Installed for Your Volkswagen Golf 4 Door Fifth Generation (2003-2008)

Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
– Install the seal all the way in without tilting it.  
– Fill the space between the sealing/dust lip -arrow- halfway with  
Sealing Grease - G 052 128 A1- .  
– Carefully drive in the left flange shaft. While doing so turn the  
flange shaft so that the bearing does not get damaged.  
– Install flange shaft with a screw and tighten to tightening spec‐  
ification -item 13- ⇒ Item 13 (page 401) .  
Install in reverse order of removal.  
Vehicles with A Particulate Filter  
– Install the particulate filter bracket. Refer to ⇒ Rep. Gr. 26 .  
Continuation for All  
– Install the right drive axle. Refer to ⇒ Suspension, Wheels,  
Steering; Rep. Gr. 40 ; Drive Axles, Removing and Installing .  
– Remove the right drive axle heat shield -arrows-. Refer to ⇒  
Suspension, Wheels, Steering; Rep. Gr. 40 ; Drive Axles,  
Overview and Servicing; Drive Axle Heat Shield .  
– Check the gear oil in the bevel box. Refer to  
⇒ “10 Axle Oil in Bevel Box, Checking or Adding”, page 218 .  
– Check transmission fluid level inside the manual transmission.  
Refer to ⇒ “8 Transmission Fluid, Checking”, page 192 .  
– Install the noise insulation. Refer to ⇒ Body Exterior; Rep. Gr.  
50 ; Noise Insulation .  
– Install the right front wheel. Refer to ⇒ Suspension, Wheels,  
Steering; Rep. Gr. 44 ; Wheel Installation Tightening Specifi‐  
cations .  
2.3  
Bevel Box Seal, Replacing, with Manual  
Transmission Installed  
Note  
The seal, located between the manual transmission and the bevel  
box, seals the manual transmission.  
Special tools and workshop equipment required  
♦ Puller - Crankshaft/Power Steering Seal - 2 - T20143/2-  
♦ Shop Crane - Drip Tray - VAS6208-  
♦ Seal Installer - Bevel Box - T10243-  
– Remove the bevel box. Refer to  
⇒ “9 Bevel Box, Removing and Installing”, page 193 .  
2. Flange Shaft Seals and Bevel Box, Replacing for AWD Vehicles (Manual Transmission already Installed)  
375  
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
– Place the Drip Tray for example Shop Crane - Drip Tray -  
VAS6208- under the transmission.  
– Pry out the bevel box seal using the Puller - Crankshaft/Power  
Steering Seal - 2 - T20143/2- or Puller - Seal Lever - VW681- .  
– Coat the outer circumference of the new seal with transmis‐  
sion fluid.  
– Fill the space between the sealing/dust lip -arrow- halfway with  
Sealing Grease - G 052 128 A1- .  
– Install the seal all the way without tilting it.  
– Install the bevel box. Refer to  
⇒ “9 Bevel Box, Removing and Installing”, page 193 .  
– Check the gear oil in the bevel box. Refer to  
⇒ “10 Axle Oil in Bevel Box, Checking or Adding”, page 218 .  
– Check transmission fluid level inside the manual transmission.  
Refer to ⇒ “8 Transmission Fluid, Checking”, page 192 .  
376  
Rep. Gr.39 - Final Drive and Differential  

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