Clutch for Your Volkswagen Golf 4 Door Fifth Generation (2003-2008)

Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
30 – Clutch  
1
Clutch Mechanism, Servicing  
⇒ “1.1 Overview”, page 21  
⇒ “1.2 Overview - Pedal Cluster”, page 23  
⇒ “1.3 Over-Center Spring, Removing and Installing”, page 24  
⇒ “1.4 Clutch Pedal, Removing and Installing”, page 29  
⇒ “1.5 Mounting Bracket, Removing and Installing”, page 35  
⇒ “1.6 Clutch Master Cylinder, Removing and Installing”,  
page 40  
⇒ “1.7 Clutch Position Sensor G476 , Removing and Installing”,  
page 41  
⇒ “1.8 Overview - Hydraulics”, page 43  
⇒ “1.10 Clutch Mechanism, Bleeding”, page 48  
1.1  
Overview  
Note  
♦ Get the anti-theft code for the radio before disconnecting the battery.  
♦ Disconnect the battery ground cable. Refer to ⇒ Electrical Equipment; Rep. Gr. 27 ; Battery; Battery,  
Disconnecting and Connecting .  
♦ Refer to ⇒ Electrical Equipment; Rep. Gr. 27 ; Battery; Battery, Disconnecting and Connecting when con‐  
necting the battery.  
♦ Lubricate all bearing areas and contact surfaces.  
♦ Refer to the Parts Catalog for the grease allocation.  
1. Clutch Mechanism, Servicing  
21  
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
I -  
⇒ “1.2 Overview - Pedal Clus‐  
ter”, page 23 .  
II -  
⇒ “1.8 Overview - Hydraulics”,  
page 43 .  
III - Overview Hydraulics, RHD  
22  
Rep. Gr.30 - Clutch  
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
1.2  
Overview - Pedal Cluster  
1 - Bulkhead  
❑ With a mount for the  
mounting bracket  
2 - Seal  
❑ Replace after removing  
❑ Between the mounting  
bracket and bulkhead  
❑ Self-adhesive  
❑ Attached to the mount‐  
ing bracket  
3 - Mounting Bracket  
❑ For the clutch pedal  
mount  
❑ Some versions have a  
damper. Refer to  
⇒ Fig. ““Mounting  
Bracket with  
Damper -arrow- ”“ ,  
page 24  
❑ Removing and instal‐  
ling. Refer to  
⇒ “1.5 Mounting Brack‐  
et, Removing and Instal‐  
ling”, page 35 .  
4 - Bolt  
5 - Over-Center Spring  
❑ Removing and instal‐  
ling. Refer to  
⇒ “1.3 Over-Center  
Spring, Removing and  
Installing”, page 24 .  
6 - Bearing Bushing  
7 - Mounting Pin  
8 - Clutch Pedal  
❑ Removing and installing. Refer to ⇒ “1.4 Clutch Pedal, Removing and Installing”, page 29 .  
9 - Support  
❑ To remove and install, disconnect the clutch master cylinder from the clutch pedal. Refer to  
⇒ “1.4 Clutch Pedal, Removing and Installing”, page 29 .  
10 - Seal  
❑ Replace after removing  
❑ Between the clutch master cylinder and the mounting bracket  
11 - Clutch Master Cylinder  
❑ Removing and installing after removing the mounting bracket. Refer to  
⇒ “1.6 Clutch Master Cylinder, Removing and Installing”, page 40  
12 - Clutch Position Sensor - G476-  
❑ Removing and installing. Refer to  
⇒ “1.7 Clutch Position Sensor G476 , Removing and Installing”, page 41 .  
❑ Can be checked in “Guided Fault Finding” using Vehicle Diagnostic Tester .  
❑ The Clutch Position Sensor - G476- is called the Clutch Pedal Switch - F36- in “Guided Fault Finding”.  
1. Clutch Mechanism, Servicing  
23  
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
13 - Clamp  
❑ To remove and install the hose/line assembly or pipe, pull the clamp all the way out.  
14 - Hose  
❑ Rubber  
❑ Made of plastic from 12/2005. Refer to ⇒ Fig. ““Plastic Hose -1- ”“ , page 46  
15 - Hex Nut  
❑ 25 Nm  
❑ Self-locking  
❑ Quantity: 3  
❑ For the mounting bracket to the bulkhead  
❑ Replace after removing  
16 - Hex Nut  
❑ 25 Nm  
❑ Replace after removing  
17 - Stop  
❑ For the clutch pedal  
Mounting Bracket with Damper -arrow-  
1.3  
Over-Center Spring, Removing and In‐  
stalling  
⇒ “1.3.1 Tightening Specifications”, page 29  
Special tools and workshop equipment required  
♦ Over-Center Spring Assembly Tool - T10178-  
Removing  
Vehicles with Knee Airbag  
Note  
The knee airbag is installed above the foot pedal assembly.  
– First check whether a coded radio is installed. If so, obtain the  
anti-theft code.  
24  
Rep. Gr.30 - Clutch  
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
– Disconnect the battery ground cable. Refer to ⇒ Electrical  
Equipment; Rep. Gr. 27 ; Battery; Battery, Disconnecting and  
Connecting .  
Continuation for All  
– Move the driver seat all the way back and raise the steering  
wheel to the highest position.  
– Remove the trim and the cover under the trim on the driver  
side. Refer to ⇒ Body Interior; Rep. Gr. 68 ; Storage Com‐  
partments and Covers; Steering Column Trim Panel, Remov‐  
ing and Installing .  
Vehicles with Knee Airbag  
– Remove the knee airbag bracket and the impact bolster. Refer  
to ⇒ Body Interior ; Rep. Gr. 69 .  
Continuation for All  
– Remove the cable guide -2- from the steering column.  
– Remove the footwell vents -3-. Refer to ⇒ Heating, Ventilation  
and Air Conditioning; Rep. Gr. 80 ; Heating, Servicing; Vents,  
Removing, Jetta from MY 2011 .  
Vehicles without Knee Airbag  
There are different ways of securing the impact bolster -1- in front  
of the clutch pedal -2-.  
Securing with Two Bolts  
– Remove the crash bolster -1- (two bolts).  
Securing with One Bolt  
– Remove the crash bolster -1- (1 bolt -2-).  
Continuation for All  
1. Clutch Mechanism, Servicing  
25  
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
– Remove the damper -arrow- at the bottom of the mounting  
bracket/clutch pedal, if equipped.  
– Remove the washers -A- for the damper.  
– Remove the damper.  
– Push the damper near the upper nut -1- above the clutch pedal  
-A- upward in the direction of -arrow-.  
26  
Rep. Gr.30 - Clutch  
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
– Remove the nut -2- and the bolt -5- and then remove the clutch  
pedal -1- from the mounting bracket -3-.  
Note  
The clutch pedal remains engaged in the clutch master cylinder  
actuator rod.  
– Move the clutch pedal downward and remove the over-center  
spring -4- from the mounting bracket.  
Installing  
Install in reverse order of removal while. Note the following:  
Note  
Replace the self-locking nuts.  
– Install the over-center spring -2- into the mounting bracket  
from the top and hold the end of the spring in its installed po‐  
sition using the Over-Center Spring Assembly Tool - T10178- .  
•
The mounting area -arrow- for the clutch pedal pivot pin -A-  
must be positioned vertically.  
– Insert the clutch pedal pivot pin -A- into the mounting cup of  
the over-center spring.  
– Press the clutch pedal slightly, push the bolt through and tight‐  
en the self-locking nut, tightening specification. Refer to  
⇒ “1.3.1 Tightening Specifications”, page 29 .  
1. Clutch Mechanism, Servicing  
27  
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
Some vehicles have a damper -arrow- on the mounting bracket/  
clutch pedal.  
– Bring the damper back into the installation position.  
Vehicles without Knee Airbag  
There are different ways of securing the impact bolster -1- in front  
of the clutch pedal -2-.  
Securing with Two Bolts  
– Install the crash bolster -1- and tighten the 2 bolts to the tight‐  
ening specification. Refer to  
⇒ “1.3.1 Tightening Specifications”, page 29 .  
Securing with One Bolt  
– Install the crash bolster -1- and tighten the bolt -2- to the tight‐  
ening specification. Refer to  
⇒ “1.3.1 Tightening Specifications”, page 29 .  
Continuation for All  
28  
Rep. Gr.30 - Clutch  
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
– Attach the cable guide -2- to the steering column.  
– Install the footwell vents -3-. Refer to ⇒ Heating, Ventilation  
and Air Conditioning; Rep. Gr. 80 ; Heating, Servicing; Vents,  
Removing, Jetta from MY 2011 .  
Vehicles with Knee Airbag  
– Install the knee airbag bracket and the impact bolster. Refer  
to ⇒ Body Interior ; Rep. Gr. 69 .  
Continuation for All  
– Install the trim and the cover under the trim on the driver side.  
Refer to ⇒ Body Interior; Rep. Gr. 68 ; Storage Compartments  
and Covers; Steering Column Trim Panel, Removing and In‐  
stalling .  
– If disconnected, connect the battery. Refer to ⇒ Electrical  
Equipment; Rep. Gr. 27 ; Battery; Battery, Disconnecting and  
Connecting .  
1.3.1  
Tightening Specifications  
Component  
Nm  
25  
Clutch pedal to mounting bracket  
♦ Replace the self-locking nuts.  
Impact bolster to mounting bracket/steering  
column (secured with two bolts)  
10  
20  
Impact bolster to mounting bracket/steering  
column (secured with one bolt)  
♦ Replace the impact bolster bolts  
1.4  
Clutch Pedal, Removing and Installing  
⇒ “1.4.1 Tightening Specifications”, page 34  
Special tools and workshop equipment required  
♦ Clutch Pedal Pliers - T10005-  
♦ Over-Center Spring Assembly Tool - T10178-  
Removing  
Vehicles with Knee Airbag  
Note  
The knee airbag is installed above the foot pedal assembly.  
– First check whether a coded radio is installed. If so, obtain the  
anti-theft code.  
– Disconnect the battery ground cable. Refer to ⇒ Electrical  
Equipment; Rep. Gr. 27 ; Battery; Battery, Disconnecting and  
Connecting .  
Continuation for All  
– Move the driver seat all the way back and raise the steering  
wheel to the highest position.  
– Remove the trim and the cover under the trim on the driver  
side. Refer to ⇒ Body Interior; Rep. Gr. 68 ; Storage Com‐  
partments and Covers; Steering Column Trim Panel, Remov‐  
ing and Installing .  
1. Clutch Mechanism, Servicing  
29  
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
Vehicles with Knee Airbag  
– Remove the knee airbag bracket and the impact bolster. Refer  
to ⇒ Body Interior ; Rep. Gr. 69 .  
Continuation for All  
– Remove the cable guide -2- from the steering column.  
– Remove the footwell vents -3-. Refer to ⇒ Heating, Ventilation  
and Air Conditioning; Rep. Gr. 80 ; Heating, Servicing; Vents,  
Removing, Jetta from MY 2011 .  
Vehicles without Knee Airbag  
There are different ways of securing the impact bolster -1- in front  
of the clutch pedal -2-.  
Securing with Two Bolts  
– Remove the crash bolster -1- (two bolts).  
Securing with One Bolt  
– Remove the crash bolster -1- (1 bolt -2-).  
Continuation for All  
30  
Rep. Gr.30 - Clutch  
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
– Remove the damper -arrow- at the bottom of the mounting  
bracket/clutch pedal, if equipped.  
– Remove the washers -A- for the damper.  
– Remove the damper.  
– Push the damper near the upper nut -1- above the clutch pedal  
-A- upward in the direction of -arrow-.  
1. Clutch Mechanism, Servicing  
31  
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
– Remove the nut -2- and the bolt -5- and then remove the clutch  
pedal -1- from the mounting bracket -3-.  
– Move the clutch pedal foreword and remove the over-center  
spring -4- from the mounting bracket.  
– Release clutch pedal from clutch master cylinder with Clutch  
Pedal Pliers - T10005- .  
– Remove the clutch pedal.  
Installing  
Install in reverse order of removal while. Note the following:  
Note  
Replace the self-locking nuts.  
– Install the mount -2- on the clutch master cylinder actuator rod  
-1-.  
– Press mount until it engages audibly in notch on clutch pedal  
-3-.  
32  
Rep. Gr.30 - Clutch  
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
– Install the over-center spring -2- into the mounting bracket  
from the top and hold the end of the spring in its installed po‐  
sition using the Over-Center Spring Assembly Tool - T10178- .  
•
The mounting area -arrow- for the clutch pedal pivot pin -A-  
must be positioned vertically.  
– Insert the clutch pedal pivot pin -A- into the mounting cup of  
the over-center spring.  
– Press the clutch pedal slightly, push the bolt through and tight‐  
en the self-locking nut to the tightening specification. Refer to  
⇒ “1.4.1 Tightening Specifications”, page 34 .  
Some vehicles have a damper -arrow- on the mounting bracket/  
clutch pedal.  
– Bring the damper back into the installation position.  
Vehicles without Knee Airbag  
1. Clutch Mechanism, Servicing  
33  
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
There are different ways of securing the impact bolster -1- in front  
of the clutch pedal -2-.  
Securing with Two Bolts  
– Install the crash bolster -1- and tighten the 2 bolts to the tight‐  
ening specification. Refer to  
⇒ “1.4.1 Tightening Specifications”, page 34 .  
Securing with One Bolt  
– Install the crash bolster -1- and tighten the bolt -2- to the tight‐  
ening specification. Refer to  
⇒ “1.4.1 Tightening Specifications”, page 34 .  
Continuation for All  
– Attach the cable guide -2- to the steering column.  
– Install the footwell vents -3-. Refer to ⇒ Heating, Ventilation  
and Air Conditioning; Rep. Gr. 80 ; Heating, Servicing; Vents,  
Removing, Jetta from MY 2011 .  
Vehicles with Knee Airbag  
– Install the knee airbag bracket and the impact bolster. Refer  
to ⇒ Body Interior ; Rep. Gr. 69 .  
Continuation for All  
– Install the trim and the cover under the trim on the driver side.  
Refer to ⇒ Body Interior; Rep. Gr. 68 ; Storage Compartments  
and Covers; Steering Column Trim Panel, Removing and In‐  
stalling .  
– Connect the battery and follow the steps for after connecting  
the battery. Refer to ⇒ Electrical Equipment; Rep. Gr. 27 ;  
Battery; Battery, Disconnecting and Connecting .  
1.4.1  
Tightening Specifications  
Component  
Nm  
25  
Clutch pedal to mounting bracket  
♦ Replace the self-locking nuts.  
Impact bolster to mounting bracket/steering  
column (secured with two bolts)  
10  
20  
Impact bolster to mounting bracket/steering  
column (secured with one bolt)  
♦ Replace the impact bolster bolts  
34  
Rep. Gr.30 - Clutch  
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
1.5  
Mounting Bracket, Removing and Instal‐  
ling  
⇒ “1.5.1 Tightening Specifications”, page 40  
Special tools and workshop equipment required  
♦ Hose Clamps - Up To 25mm - 3094-  
♦ Hose Clip Pliers - VAS6362-  
♦ Sealing Tool - T10249-  
Removing  
– First check whether a coded radio is installed. If so, obtain the  
anti-theft code.  
– Disconnect the battery ground cable. Refer to ⇒ Electrical  
Equipment; Rep. Gr. 27 ; Battery; Battery, Disconnecting and  
Connecting .  
– Remove entire air filter housing if it is located near the battery.  
Refer to ⇒ Rep. Gr. 23 ; Diesel Direct Injection System; Air  
Filter Housing, Removing and Installing or ⇒ Rep. Gr. 24 ; Air  
Filter; Air Filter Housing, Removing and Installing .  
– Remove the battery and the battery tray. Refer to ⇒ Electrical  
Equipment; Rep. Gr. 27 ; Battery; Battery, Removing and In‐  
stalling .  
Note  
♦ While performing the following work, make sure no brake fluid  
comes into contact with the longitudinal member or the trans‐  
mission. If it does, clean the area thoroughly.  
♦ Place a lint-free cloth under the clutch master cylinder.  
– Clamp off the supply hose to the clutch master cylinder using  
Hose Clamps - Up To 25mm - 3094- .  
1. Clutch Mechanism, Servicing  
35  
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
– Loosen the spring clamp -3- using the Hose Clip Pliers -  
VAS6362- and remove the return hose from the clutch master  
cylinder.  
– For disconnecting, seal it with Sealing Tool - T10249/1- (⇒ top  
illustration).  
– Open the clip -2- with a screwdriver or pointed tool and remove  
the hose/line assembly and the pipe -1- on the clutch master  
cylinder.  
– Unclip the Clutch Position Sensor - G476- from the clutch  
master cylinder -arrow- and remove it with the connector -4-  
still connected.  
Note  
When working in the floor area, cover the carpet with a cloth to  
protect against any leaking brake fluid.  
– Remove the trim and the cover under the trim on the driver  
side. Refer to ⇒ Body Interior; Rep. Gr. 68 ; Storage Com‐  
partments and Covers; Steering Column Trim Panel, Remov‐  
ing and Installing .  
Vehicles with Knee Airbag  
– Remove the knee airbag bracket and the impact bolster. Refer  
to ⇒ Body Interior ; Rep. Gr. 69 .  
Continuation for All  
– Remove the cable guide -2- from the steering column.  
– Remove the footwell vents -3-. Refer to ⇒ Heating, Ventilation  
and Air Conditioning; Rep. Gr. 80 ; Heating, Servicing; Vents,  
Removing, Jetta from MY 2011 .  
Vehicles without Knee Airbag  
There are different ways of securing the impact bolster -1- in front  
of the clutch pedal -2-.  
Securing with Two Bolts  
– Remove the impact bolster (two bolts).  
36  
Rep. Gr.30 - Clutch  
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
Securing with One Bolt  
– Remove the crash bolster -1- (1 bolt -2-).  
Continuation for All  
– Remove the damper -arrow- at the bottom of the mounting  
bracket/clutch pedal, if equipped.  
– Remove the washers -A- for the damper.  
– Remove the damper.  
1. Clutch Mechanism, Servicing  
37  
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
– Push the damper near the upper nut -1- above the clutch pedal  
-A- upward in the direction of -arrow-.  
– Remove the nuts -1 and 2-.  
The upper nut -1- is accessible between the relay panel and  
steering column trim.  
– Remove the mounting bracket -3-.  
Installing  
Install in reverse order of removal while. Note the following:  
Note  
♦ Replace the self-locking nuts.  
♦ Replace the hose clamps  
♦ Allocate all components according to the Parts Catalog.  
Some vehicles have a damper -arrow- on the mounting bracket/  
clutch pedal.  
Vehicles without Knee Airbag  
38  
Rep. Gr.30 - Clutch  
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
There are different ways of securing the impact bolster -1- in front  
of the clutch pedal -2-.  
Securing with Two Bolts  
– Install the crash bolster -1- and tighten the 2 bolts to the tight‐  
ening specification. Refer to  
⇒ “1.5.1 Tightening Specifications”, page 40 .  
Securing with One Bolt  
– Install the crash bolster -1- and tighten the bolt -2- to the tight‐  
ening specification. Refer to  
⇒ “1.5.1 Tightening Specifications”, page 40 .  
Continuation for All  
– Attach the cable guide -2- to the steering column.  
– Install the footwell vents -3-. Refer to ⇒ Heating, Ventilation  
and Air Conditioning; Rep. Gr. 80 ; Heating, Servicing; Vents,  
Removing, Jetta from MY 2011 .  
Vehicles with Knee Airbag  
– Install the knee airbag bracket and the impact bolster. Refer  
to ⇒ Body Interior ; Rep. Gr. 69 .  
Continuation for All  
– Install the trim and the cover under the trim on the driver side.  
Refer to ⇒ Body Interior; Rep. Gr. 68 ; Storage Compartments  
and Covers; Steering Column Trim Panel, Removing and In‐  
stalling .  
– Install the hose/line assembly and pipe line -1- with the seal  
-2- on the clutch master cylinder connection -4- until the clip  
-3- audibly engages.  
– Pull on the line to make sure it is secure.  
– After removing the Hose Clamps - Up To 25mm - 3094- , bring  
the return hose back to its original shape.  
– Bleed the clutch mechanism. Refer to  
⇒ “1.10 Clutch Mechanism, Bleeding”, page 48 .  
– Install the battery tray and the battery. Refer to ⇒ Electrical  
Equipment; Rep. Gr. 27 ; Battery; Battery, Removing and In‐  
stalling .  
– Install entire air filter housing if it is located near the battery.  
Refer to ⇒ Rep. Gr. 23 ; Diesel Direct Injection System; Air  
Filter Housing, Removing and Installing or ⇒ Rep. Gr. 24 ; Air  
Filter; Air Filter Housing, Removing and Installing .  
– Connect the battery and follow the steps for after connecting  
the battery. Refer to ⇒ Electrical Equipment; Rep. Gr. 27 ;  
Battery; Battery, Disconnecting and Connecting .  
1. Clutch Mechanism, Servicing  
39  
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
1.5.1  
Tightening Specifications  
Component  
Nm  
25  
Mounting bracket to bulkhead  
♦ Replace the self-locking nuts.  
Impact bolster to mounting bracket/steering  
column (secured with two bolts)  
10  
20  
Impact bolster to mounting bracket/steering  
column (secured with one bolt)  
♦ Replace the impact bolster bolts  
1.6  
Clutch Master Cylinder, Removing and  
Installing  
Special tools and workshop equipment required  
♦ Clutch Pedal Pliers - T10005-  
Removing  
– Remove the mounting bracket. Refer to  
⇒ “1.5 Mounting Bracket, Removing and Installing”, page 35 .  
– Disengage the mount for the clutch master cylinder actuator  
rod using the Clutch Pedal Pliers - T10005- .  
– Place a spacer -A- between the clutch pedal and the stop and  
then push the clutch pedal as far as the spacer.  
♦ Length of spacer = approximately 40 mm (1.57 in.) (for exam‐  
1
ple / " socket insert)  
2
– Disengage the securing bracket -B- and remove the clutch  
master cylinder from the mounting bracket in direction of  
-arrow 1 and arrow 2-.  
Installing  
•
Move the clutch pedal up to the stop in its resting position.  
40  
Rep. Gr.30 - Clutch  
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
– Install the mount -2- on the clutch master cylinder actuator rod  
-1-.  
– Place a spacer -A- between the clutch pedal and the stop and  
then push the clutch pedal as far as the spacer.  
♦ Length of spacer = approximately 40 mm (1.57 in.) (for exam‐  
1
ple / " socket insert)  
2
– Install the clutch master cylinder on the mounting bracket in  
direction of -arrow 1 and arrow 2-.  
– Push the clutch master cylinder actuator rod -1- in direction of  
-arrow- until the mount -2- clicks into the place in the clutch  
pedal.  
– Install the mounting bracket. Refer to  
⇒ “1.5 Mounting Bracket, Removing and Installing”, page 35 .  
1.7  
Clutch Position Sensor - G476- , Re‐  
moving and Installing  
Special tools and workshop equipment required  
♦ Hose Clamps - Up To 25mm - 3094-  
Removing  
– First check whether a coded radio is installed. If so, obtain the  
anti-theft code.  
– Disconnect the battery ground cable. Refer to ⇒ Electrical  
Equipment; Rep. Gr. 27 ; Battery; Battery, Disconnecting and  
Connecting .  
– Remove entire air filter housing if it is located near the battery.  
Refer to ⇒ Rep. Gr. 23 ; Diesel Direct Injection System; Air  
1. Clutch Mechanism, Servicing  
41  
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
Filter Housing, Removing and Installing or ⇒ Rep. Gr. 24 ; Air  
Filter; Air Filter Housing, Removing and Installing .  
– Remove the battery and the battery tray. Refer to ⇒ Electrical  
Equipment; Rep. Gr. 27 ; Battery; Battery, Removing and In‐  
stalling .  
If a Hose/Line Assembly -1- with a Round Component Is Installed  
Directly below the Clutch Master Cylinder, Hose/Line Assembly  
Must Be Removed.  
Note  
While performing the following work, make sure no brake fluid  
comes into contact with the longitudinal member or the transmis‐  
sion. If it does, clean the area thoroughly.  
– Place a lint-free cloth under the clutch master cylinder.  
– Clamp off the hose to the clutch master cylinder using Hose  
Clamps - Up To 25mm - 3094- .  
42  
Rep. Gr.30 - Clutch  
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
– Disengage the clamp -2- using a screwdriver or a pointed tool  
and pull the clutch master cylinder out until it stops.  
– Remove the hose/line assembly -1- and the pipe from the  
clutch master cylinder and seal it off.  
– Disconnect the connector -4-.  
– Unclip the Clutch Position Sensor - G476- from the clutch  
master cylinder -arrow- and remove it.  
Note  
Ignore item -3-.  
Installing  
Install in reverse order of removal while. Note the following:  
Note  
♦ Replace the hose clamps  
♦ Allocate all components according to the Parts Catalog.  
If the Hose/Line Assembly was Removed  
– Install the hose/line assembly -1- and the pipe line with the  
seal -2- on the clutch master cylinder connection -4- until the  
clip -3- audibly engages.  
– Pull on the hose/line assembly and pipe to make sure it is se‐  
cure.  
– After removing the Hose Clamps - Up To 25mm - 3094- , bring  
the return hose back to its original shape.  
– Bleed the clutch mechanism. Refer to  
⇒ “1.10 Clutch Mechanism, Bleeding”, page 48 .  
– Install the battery tray and the battery. Refer to ⇒ Electrical  
Equipment; Rep. Gr. 27 ; Battery; Battery, Removing and In‐  
stalling .  
– Install entire air filter housing if it is located near the battery.  
Refer to ⇒ Rep. Gr. 23 ; Diesel Direct Injection System; Air  
Filter Housing, Removing and Installing or ⇒ Rep. Gr. 24 ; Air  
Filter; Air Filter Housing, Removing and Installing .  
– Connect the battery and follow the steps for after connecting  
the battery. Refer to ⇒ Electrical Equipment; Rep. Gr. 27 ;  
Battery; Battery, Disconnecting and Connecting .  
1.8  
Overview - Hydraulics  
1. Clutch Mechanism, Servicing  
43  
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
1 - Brake Fluid Reservoir  
2 - Spring Clamp  
❑ Not on all vehicles  
3 - Hose  
❑ Rubber  
❑ As of 12.2005, made of  
plastic. Refer to  
⇒ Fig. ““Plastic  
Hose -1- ”“ , page 46  
4 - Clutch Master Cylinder  
❑ Removing and instal‐  
ling. Refer to  
⇒ “1.6 Clutch Master  
Cylinder, Removing and  
Installing”, page 40 .  
5 - Clamp  
❑ To remove and install  
the hose/line assembly  
or pipe, pull the clamp all  
the way out.  
❑ On some clutch master  
cylinders, it is pulled out  
on the side  
6 - Seal/O-Ring  
❑ Install on the line con‐  
nection  
❑ Install with brake fluid  
❑ Seals/O-rings suitable  
for the line connection  
version. Refer to  
⇒ Fig. ““Sealing Rings/  
O-Rings for Hose/Line  
Assembly or Pipe”“ ,  
page 45  
❑ Allocation. Refer to the Parts Catalog.  
7 - Support  
❑ To remove and install, disconnect the clutch master cylinder from the clutch pedal. Refer to  
⇒ “1.4 Clutch Pedal, Removing and Installing”, page 29 .  
8 - Clutch Pedal  
❑ Removing and installing. Refer to ⇒ “1.4 Clutch Pedal, Removing and Installing”, page 29 .  
9 - Hex Nut  
❑ 25 Nm  
❑ Self-locking  
❑ Quantity: 3  
❑ For the mounting bracket to the bulkhead  
❑ Replace after removing  
10 - Hose/Line Assembly  
❑ Allocation. Refer to the Parts Catalog.  
❑ To remove, remove the battery and battery tray. Refer to ⇒ Electrical Equipment; Rep. Gr. 27 ; Battery;  
Battery, Removing and Installing .  
❑ Removing and installing. Refer to  
⇒ “2.3 Hose/Line Assembly or Pipe, Removing and Installing”, page 53 .  
11 - Bracket  
❑ For hose/line assembly -item 10- ⇒ Item 10 (page 44)  
44  
Rep. Gr.30 - Clutch  
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
❑ Attached to the body  
❑ Covered by the assembly mounting  
❑ Bracket differentiation. Refer to ⇒ Fig. ““Bracket Differentiation”“ , page 46  
12 - Line  
❑ Allocation. Refer to the Parts Catalog.  
❑ To remove, remove the battery and battery tray. Refer to ⇒ Electrical Equipment; Rep. Gr. 27 ; Battery;  
Battery, Removing and Installing .  
❑ Removing and installing. Refer to  
⇒ “2.3 Hose/Line Assembly or Pipe, Removing and Installing”, page 53 .  
13 - Bracket  
❑ For the pipe -item 12- ⇒ Item 12 (page 45)  
❑ Attached to the body  
❑ Covered by the assembly mounting  
❑ Bracket differentiation. Refer to ⇒ Fig. ““Bracket Differentiation”“ , page 46  
14 - Seal/O-Ring  
❑ Install on the line connection  
❑ Install with brake fluid  
❑ Seals/O-rings suitable for the line connection version. Refer to  
⇒ Fig. ““Sealing Rings/O-Rings for Hose/Line Assembly or Pipe”“ , page 45  
❑ Allocation. Refer to the Parts Catalog.  
15 - Bleeder  
❑ Removing and installing. Refer to  
⇒ “2.1 Line Assembly and Bleeder on the Clutch Slave Cylinder, Removing and Installing”, page 52 .  
16 - Clamp  
❑ To remove and install the hose/line assembly or pipe and the bleeder, pull the clip all the way out.  
17 - Breather Valve  
❑ Bleed clutch mechanism. Refer to ⇒ “1.10 Clutch Mechanism, Bleeding”, page 48 .  
18 - Dust Cap  
19 - Clutch Slave Cylinder  
❑ The gasket can only be replaced when the transmission is removed.  
❑ Removing and installing. Refer to  
⇒ “2.2 Clutch Slave Cylinder with Release Bearing, Removing and Installing”, page 52 .  
20 - Transmission  
Sealing Rings/O-Rings for Hose/Line Assembly or Pipe  
Item  
1
Line Connection Version  
Line connection with a groove all the way around  
-arrow 1-  
2
3
Line connection with a shoulder -arrow 2-  
Line connection with a shoulder -arrow 2- and with  
a groove all the way around -arrow 3-  
1. Clutch Mechanism, Servicing  
45  
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
Plastic Hose -1-  
The seals -2- must be inside the hose.  
•
Bracket Differentiation  
Dimension “a” mm  
Line Version  
Line  
Hose/Line Assembly  
8
6
1.9  
Overview - Hydraulics, RHD  
46  
Rep. Gr.30 - Clutch  
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
1 - Brake Fluid Reservoir  
2 - Seal  
❑ For the plastic hose  
❑ The seals must be in‐  
side the hose.  
3 - Hose  
❑ Made of plastic. Refer to  
⇒ Fig. ““Plastic  
Hose -1- ”“ , page 46  
❑ May also be made of  
rubber  
4 - Clutch Master Cylinder  
❑ Removing and instal‐  
ling. Refer to  
⇒ “1.6 Clutch Master  
Cylinder, Removing and  
Installing”, page 40 .  
5 - Clamp  
❑ To remove and install  
the line, remove the clip  
up to the stop  
❑ On some clutch master  
cylinders, it is pulled out  
on the side  
6 - Seal/O-Ring  
❑ Install on the line con‐  
nection  
❑ Install with brake fluid  
❑ Seals/O-rings suitable  
for the line connection  
version. Refer to  
⇒ Fig. ““Sealing Rings/  
O-Rings for Hose/Line  
Assembly or Pipe”“ ,  
page 45  
❑ Allocation. Refer to the Parts Catalog.  
7 - Support  
❑ To remove and install, disconnect the clutch master cylinder from the clutch pedal. Refer to  
⇒ “1.4 Clutch Pedal, Removing and Installing”, page 29 .  
8 - Clutch Pedal  
❑ Removing and installing. Refer to ⇒ “1.4 Clutch Pedal, Removing and Installing”, page 29 .  
9 - Hex Nut, 25 Nm  
❑ Self-locking  
❑ Quantity: 3  
❑ For the mounting bracket to the bulkhead  
❑ Replace after removing  
10 - Bracket  
❑ Attached to the body  
❑ covered by the assembly mounting  
11 - Line  
❑ The pipe line and pipe/hose line -item 13- ⇒ Item 13 (page 48) may also be a single piece.  
❑ Removing and installing. Refer to  
⇒ “2.3 Hose/Line Assembly or Pipe, Removing and Installing”, page 53 .  
❑ Allocation. Refer to the Parts Catalog.  
1. Clutch Mechanism, Servicing  
47  
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
❑ To remove, remove the battery and battery tray. Refer to ⇒ Electrical Equipment; Rep. Gr. 27 ; Battery;  
Battery, Removing and Installing .  
12 - Seal/O-Ring  
❑ Install on the line connection  
❑ Install with brake fluid  
❑ Seals/O-rings suitable for the line connection version. Refer to  
⇒ Fig. ““Sealing Rings/O-Rings for Hose/Line Assembly or Pipe”“ , page 45  
❑ Allocation. Refer to the Parts Catalog.  
13 - Hose/Line Assembly  
❑ The pipe line and pipe/hose line -item 11- ⇒ Item 11 (page 47) may also be a single piece.  
❑ Removing and installing. Refer to  
⇒ “2.3 Hose/Line Assembly or Pipe, Removing and Installing”, page 53 .  
❑ Allocation. Refer to the Parts Catalog.  
❑ To remove, remove the battery and battery tray. Refer to ⇒ Electrical Equipment; Rep. Gr. 27 ; Battery;  
Battery, Removing and Installing .  
14 - Bracket  
❑ Attached to the body  
15 - Seal/O-Ring  
❑ Install on the line connection  
❑ Install with brake fluid  
❑ Seals/O-rings suitable for the line connection material. Refer to  
⇒ Fig. ““Sealing Rings/O-Rings for Hose/Line Assembly or Pipe”“ , page 45  
❑ Allocation. Refer to the Parts Catalog.  
16 - Clamp  
❑ To remove and install the hose/line assembly or bleeder, pull the clip all the way out.  
17 - Breather Valve  
❑ Bleed clutch mechanism. Refer to ⇒ “1.10 Clutch Mechanism, Bleeding”, page 48 .  
18 - Dust Cap  
19 - Bleeder  
❑ Removing and installing. Refer to  
⇒ “2.1 Line Assembly and Bleeder on the Clutch Slave Cylinder, Removing and Installing”, page 52 .  
20 - Seal/O-Ring  
❑ Install on the line connection  
❑ Install with brake fluid  
❑ Seals/O-rings suitable for the line connection material  
⇒ Fig. ““Sealing Rings/O-Rings for Hose/Line Assembly or Pipe”“ , page 45  
❑ Allocation. Refer to the Parts Catalog.  
21 - Clutch Slave Cylinder  
❑ The gasket can only be replaced when the transmission is removed.  
❑ Removing and installing. Refer to  
⇒ “2.2 Clutch Slave Cylinder with Release Bearing, Removing and Installing”, page 52 .  
22 - Transmission  
1.10  
Clutch Mechanism, Bleeding  
Special tools and workshop equipment required  
♦ Brake Charger/Bleeder Unit - VAS5234-  
48  
Rep. Gr.30 - Clutch  
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
Note  
It is not necessary to pre-fill the system.  
Brake fluid specification. Refer to ⇒ Brake System; Rep. Gr. 47 ;  
Hydraulic System .  
– Remove entire air filter housing if it is located near the battery.  
Refer to ⇒ Rep. Gr. 23 ; Diesel Direct Injection System; Air  
Filter Housing, Removing and Installing or ⇒ Rep. Gr. 24 ; Air  
Filter; Air Filter Housing, Removing and Installing .  
– Connect the Brake Charger/Bleeder Unit - VAS5234- .  
It is necessary to use the Bleeder Hose (670 mm) - VAG1238/B3-  
to bleed.  
– Connect the bleeder hose to the brake bleeder unit collector  
bottle.  
– Connect bleeder hose -A- to bleeder -arrow-.  
– Apply 2.0 bar (29 psi) pressure to the system.  
– Open the breather valve approximately 1/4 to 1/2 turn.  
– Move the clutch pedal 15 to 20 times rapidly by hand from stop  
to stop.  
– Close breather valve and switch bleeder device off.  
– After completing the bleeding procedure, and the pressure has  
dropped from 2.0 bar (29 psi), operate the clutch pedal an ad‐  
ditional 10 times by foot.  
– If it was removed earlier install the complete air filter housing.  
Refer to ⇒ Rep. Gr. 23 ; Diesel Direct Injection System; Air  
Filter Housing, Removing and Installing or ⇒ Rep. Gr. 24 ; Air  
Filter; Air Filter Housing, Removing and Installing .  
1. Clutch Mechanism, Servicing  
49  
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
2
Clutch Release Mechanism, Servic‐  
ing  
⇒ “2.1 Line Assembly and Bleeder on the Clutch Slave Cylinder,  
Removing and Installing”, page 52  
⇒ “2.2 Clutch Slave Cylinder with Release Bearing, Removing  
and Installing”, page 52  
⇒ “2.3 Hose/Line Assembly or Pipe, Removing and Installing”,  
page 53  
⇒ “2.4 Input Shaft Seal, Replacing”, page 55  
Special tools and workshop equipment required  
♦ Torque Wrench 1331 5-50Nm - VAG1331-  
1 - Transmission  
2 - Input Shaft Seal  
❑ Replacing. Refer to  
⇒ “2.4 Input Shaft Seal,  
Replacing”, page 55 .  
3 - Clutch Slave Cylinder with  
Release Bearing  
❑ Must be replaced to‐  
gether because they are  
a single unit  
❑ Do not wash the bear‐  
ing, just wipe it off.  
❑ Replace any loud bear‐  
ings together with the  
clutch slave cylinder  
❑ Some clutch slave cylin‐  
ders have a divided feed  
line. Refer to  
⇒ Fig. ““Clutch Slave  
Cylinder -A- with Divi‐  
ded Supply Line”“ , page  
51  
❑ Removing and instal‐  
ling. Refer to  
⇒ “2.2 Clutch Slave Cyl‐  
inder with Release  
Bearing, Removing and  
Installing”, page 52 .  
❑ Approximately from  
05/2011: release bear‐  
ing with an additional  
plastic washer. Refer to  
⇒ Fig. ““Approximately  
from 05/2011: Release  
Bearing with an Addi‐  
tional Plastic Washer”“ ,  
page 51 , pressure  
plate is adapted  
⇒ Fig. ““Only for Release Bearing with Additional Plastic Washer: Pressure Plate Diaphragm Spring  
(-arrows-) with A Slightly Lower Installation Height.”“ , page 51  
❑ Allocation. Refer to the Parts Catalog.  
4 - Bolt  
❑ Quantity: 3  
❑ Replace after removing  
50  
Rep. Gr.30 - Clutch  
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
❑ Without locking compound 12 Nm (clutch slave cylinder with metal housing only)  
❑ With locking fluid 15 Nm (for plastic clutch slave cylinders)  
❑ carefully tighten diagonally in small stages so that clutch slave cylinder bolting eyelets do not break off  
Note  
Pay attention to the thread pitch on  
the bolt when cleaning the threaded  
hole in the clutch housing.  
5 - O-Ring  
❑ Install on the line connection  
❑ Install with brake fluid  
❑ Allocation. Refer to the Parts Catalog.  
Clutch Slave Cylinder -A- with Divided Supply Line  
The supply line is divided in area with -arrows- on some clutch  
slave cylinders  
Allocation. Refer to the Parts Catalog.  
Approximately from 05/2011: Release Bearing with an Additional  
Plastic Washer  
Identified by: tabs -arrow- on the plastic washer.  
Only for Release Bearing with Additional Plastic Washer: Pres‐  
sure Plate Diaphragm Spring (-arrows-) with A Slightly Lower  
Installation Height.  
•
Only install the adapted release bearing and the adapted pres‐  
sure plate together.  
Allocation. Refer to the Parts Catalog.  
2. Clutch Release Mechanism, Servicing  
51  
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
2.1  
Line Assembly and Bleeder on the  
Clutch Slave Cylinder, Removing and  
Installing  
Attaching and Removing the Hose/Line Assembly and the Pipe  
to or from the Bleeder  
– To remove, open the clip -2- with a screwdriver or a pointed  
tool and pull off hose/line assembly or pipe -4- at the bleeder  
-1-.  
– To install, press hose/line assembly or pipe with the new O-  
ring -3- into connection of bleeder, until clip audibly engages.  
– Pull on the line to make sure it is secure.  
Bleeder at Clutch Slave Cylinder, Removing and Installing  
– To remove, open the clip -2- with a screwdriver or a pointed  
tool and remove bleeder -4- from clutch slave cylinder -1-.  
– To install, check the O-ring -3- on the clutch slave cylinder.  
Press in bleeder at clutch slave cylinder connector until clip  
engages audibly.  
– To check, pull on the bleeder.  
– Bleed the clutch mechanism. Refer to  
⇒ “1.10 Clutch Mechanism, Bleeding”, page 48 .  
2.2  
Clutch Slave Cylinder with Release  
Bearing, Removing and Installing  
Note  
The clutch slave cylinder and the release bearing are a single unit  
and are replaced together.  
Removing  
•
Remove the transmission.  
– Open the clip -2- with a screwdriver or a pointed tool and re‐  
move bleeder -4- from clutch slave cylinder -1-.  
52  
Rep. Gr.30 - Clutch  
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
– Remove the bolts -arrows-.  
– Remove the clutch slave cylinder and the release bearing  
-A-.  
Installing  
Install in reverse order of removal while. Note the following:  
•
Tighten the slave cylinder bolts in small increments only.  
Otherwise, there is the danger that the tabs with the fastening  
holes could break off.  
– Fasten the clutch slave cylinder with release bearing -item 4-  
⇒ Item 4 (page 50) .  
.
– Check the O-ring -3- on the clutch slave cylinder for damage.  
– Install the bleeder -4- on the connection on the clutch slave  
cylinder -1- until the clip -2- clicks into the place.  
– To check, pull on the bleeder.  
•
Install the transmission.  
– Bleed the clutch mechanism. Refer to  
⇒ “1.10 Clutch Mechanism, Bleeding”, page 48 .  
2.3  
Hose/Line Assembly or Pipe, Removing  
and Installing  
Special tools and workshop equipment required  
♦ Hose Clamps - Up To 25 mm - 3094-  
Removing  
– Removed the complete air filter housing. Refer to ⇒ Rep. Gr.  
23 ; Diesel Direct Injection System; Air Filter Housing, Re‐  
moving and Installing or ⇒ Rep. Gr. 24 ; Air Filter; Air Filter  
Housing, Removing and Installing .  
Note  
While performing the following work, make sure no brake fluid  
comes into contact with the longitudinal member or the transmis‐  
sion. If it does, clean the area thoroughly.  
– Clamp the clutch master cylinder hose using a Hose Clamps  
- Up To 25mm - 3094- .  
Remove the hose/line assembly or pipe from the clutch master  
cylinder as follows:  
2. Clutch Release Mechanism, Servicing  
53  
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
– Open the circlip -3- with a screwdriver and remove the line  
-1- and O-ring -2-.  
Caution  
Do not press the clutch pedal after removing the line.  
Remove the hose/line assembly or pipe from the bleeder as fol‐  
lows:  
– Remove the circlip -2- with a screwdriver or a pointed tool and  
remove the line -4- with O-ring -3- from the bleeder -1-.  
Installing  
Install in reverse order of removal while. Note the following:  
– Install the hose/line assembly and pipe line -1- with the O-ring  
-2- on the clutch master cylinder connection -4- until the clip  
-3- audibly engages.  
– Pull on the line to make sure it is secure.  
54  
Rep. Gr.30 - Clutch  
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
– Press the line with O-ring -3- on the bleeder connection until  
the secure clip engages.  
– Pull on the line to make sure it is secure.  
– After removing the Hose Clamps - Up To 25mm - 3094- , bring  
the return hose back to its original shape.  
– Bleed the clutch mechanism. Refer to  
⇒ “1.10 Clutch Mechanism, Bleeding”, page 48 .  
– Install the complete air filter housing. Refer to ⇒ Rep. Gr. 23 ;  
Diesel Direct Injection System; Air Filter Housing, Removing  
and Installing or ⇒ Rep. Gr. 24 ; Air Filter; Air Filter Housing,  
Removing and Installing .  
2.4  
Input Shaft Seal, Replacing  
Special tools and workshop equipment required  
♦ Puller - Crankshaft/Power Steering Seal - 1 - T20143/1-  
♦ Seal Installer - Driveshaft - T40008-  
♦ Sealing Grease - G 052 128 A1-  
Procedure  
•
Remove the transmission.  
– Remove the clutch slave cylinder and the release bearing.  
Refer to  
⇒ “2.2 Clutch Slave Cylinder with Release Bearing, Removing  
and Installing”, page 52 .  
– Pry out input shaft seal using Puller - Crankshaft/Power Steer‐  
ing Seal - 1 - T20143/1- .  
Note  
Be careful not to damage the contact surface for the seal on the  
input shaft.  
– Fill the space between the sealing and dust lip -arrow- halfway  
with Sealing Grease - G 052 128 A1- .  
– Lightly coat the outer circumference of the seal with transmis‐  
sion fluid.  
2. Clutch Release Mechanism, Servicing  
55  
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
– Drive in the seal using the Seal Installer - Driveshaft - T40008-  
until it is flush.  
– Install the clutch slave cylinder and the release bearing. Refer  
to  
⇒ “2.2 Clutch Slave Cylinder with Release Bearing, Removing  
and Installing”, page 52 .  
•
Install the transmission.  
56  
Rep. Gr.30 - Clutch  
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
3
Clutch, Servicing, Diesel  
⇒ “3.1 Determining Clutch Manufacturer”, page 57  
⇒ “3.2 Sachs Clutch, Removing and Installing”, page 58  
⇒ “3.3 Clutch, Servicing, Sachs ”, page 61  
⇒ “3.4 LuK Clutch, Removing and Installing”, page 62  
⇒ “3.5 Clutch, Servicing, LuK ”, page 65  
Special tools and workshop equipment required  
♦ Flywheel Retainer - 3067-  
♦ Alignment Tool - Clutch Plate - T10097-  
♦ Torque Wrench 1331 5-50Nm - VAG1331-  
♦ Grease for Clutch Disc Shaft Splines - G 000 100-  
♦ On engines which have a crankshaft with a smaller diameter,  
or engines with a needle bearing in the crankshaft. Refer to  
⇒ Fig. ““Centering the Clutch Disc, Removing and Installing  
the Pressure Plate on Engines with A Crankshaft with A Small‐  
er Diameter, or Engines with A Needle Bearing in the Crank‐  
shaft.”“ , page 61 Alignment Tool - Clutch Plate - 3176- .  
3.1  
Determining Clutch Manufacturer  
Either a “Sachs” or a “LuK” clutch may be installed.  
It is possible to tell which clutch the vehicle has with the trans‐  
mission installed:  
– Remove the noise insulation. Refer to ⇒ Body Exterior; Rep.  
Gr. 50 ; Noise Insulation .  
– Remove the noise insulation from the oil pan if necessary.  
There are some openings -arrows- between the engine -A- and  
the transmission -B- near the bottom of the oil pan.  
– Check the outer contour of the flywheel through this opening.  
3. Clutch, Servicing, Diesel  
57  
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6-Speed Manual Transmission 02Q - Edition 05.2013  
– The outer contour of the flywheel can also be inspected by  
removing -arrows- the small cover plate -A-.  
Round Outer Contour -arrows- = Clutch Made by Sachs = -A-  
– Clutch, removing and installing, Sachs. Refer to  
⇒ “3.2 Sachs Clutch, Removing and Installing”, page 58 .  
– Sachs clutch, servicing. Refer to  
⇒ “3.3 Clutch, Servicing, Sachs ”, page 61 .  
Squared Outer Contour -arrows 1- and in Addition, A Pleat All the  
Way Around -arrow 2- = Clutch Made by LuK = -B-  
or  
Round Outer Contour -arrows 1- and A Circulated Depression  
-arrow 2- = Clutch Manufacturer, LuK = -B-  
– LuK clutch, removing and installing. Refer to  
⇒ “3.4 LuK Clutch, Removing and Installing”, page 62 .  
– LuK clutch, servicing. Refer to  
⇒ “3.5 Clutch, Servicing, LuK ”, page 65 .  
3.2  
“Sachs” Clutch, Removing and Installing  
Removing  
– Remove the transmission.  
– Insert Flywheel Retainer - 3067- to loosen the bolts.  
58  
Rep. Gr.30 - Clutch  
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
– Loosen the bolt diagonally in small steps.  
When loosening, the stop -2- and the bolt -1- must loosen up  
•
together.  
– If the stop does not loosen: push the bolt toward the dual mass  
flywheel.  
– Remove the pressure plate and the clutch plate.  
Installing  
Install in reverse order of removal while. Note the following:  
Note  
♦ Allocate thrust plate and clutch disc according to the engine  
code. Refer to the Parts Catalog.  
♦ Check whether there are centering sleeves for the engine/  
transmission in the cylinder block; install if necessary.  
♦ If the alignment sleeves are missing, it will be difficult to shift,  
there will be clutch problems and the transmission may make  
noises (loose rattling).  
Clutch Plate Installed Position  
•
“Transmission side” label and the spring cage face the trans‐  
mission.  
Check the Ends of the Diaphragm Spring  
•
Wear up to half the thickness of the diaphragm spring  
-arrows- is permitted.  
3. Clutch, Servicing, Diesel  
59  
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
Checking the Spring Connections and Rivet Connections  
– Check the spring connections between the pressure plate and  
the cover for cracks and make sure the rivet connections are  
tight.  
•
Replace the pressure plate if the spring connections are dam‐  
aged or if the rivet connections -arrows- are loose.  
Note  
♦ Replace clutch plates and pressure plates if the rivets are  
damaged or loose.  
♦ Allocate clutch disc and thrust plate using the engine code.  
Refer to the Parts Catalog.  
♦ Clean input shaft splines and (on used clutch plates) the hub  
splines, remove corrosion and apply a very thin coating of  
Grease for Clutch Disc Shaft Splines - G 000 100- to the  
splines. Then move the clutch plate back and forth on the input  
shaft until the hub moves freely on the shaft. Remove any ex‐  
cess grease.  
♦ The pressure plates are protected from corrosion and lubrica‐  
ted. Only the running surfaces may be cleaned. Otherwise the  
service life of the clutch will be shortened considerably.  
♦ The pressure plate contact surface and the clutch plate lining  
must completely touch the flywheel. Install the bolts.  
– Move the Flywheel Retainer - 3067- during installation.  
Engines Having A Crankshaft with A Smaller Diameter -arrow-,  
or Engines Having A Needle Bearing -arrow- in the Crankshaft  
60  
Rep. Gr.30 - Clutch  
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
Centering the Clutch Disc, Removing and Installing the Pressure  
Plate on Engines with A Crankshaft with A Smaller Diameter, or  
Engines with A Needle Bearing in the Crankshaft.  
Note  
Ignore arrows -A and B-.  
Continuation for All  
When Installing, Tighten Bolts As Follows So Pressure Plate  
Does Not Distort (Causing Shuddering on Acceleration):  
– Make sure the stop pin (position sensor) -arrow- moves easily.  
– Position the pressure plate on the centering pins.  
– Install all the bolts evenly, by hand, until the bolt heads contact  
the pressure plate.  
•
When doing this, the stop pin -arrow- must lift off from the  
pressure plate.  
– Tighten the bolts in small steps and in diagonal sequence to  
prevent damaging the centering holes of the pressure plate  
and the centering pins of the dual mass flywheel -item 4-  
⇒ Item 4 (page 62) .  
– Install the transmission.  
3.3  
Clutch, Servicing, “Sachs”  
3. Clutch, Servicing, Diesel  
61  
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
1 - Dual Mass Flywheel  
❑ Removing and instal‐  
ling. Refer to ⇒ Rep.  
Gr. 13 .  
❑ Make sure it fits secure‐  
ly on the centering pins  
❑ Keep the clutch lining  
contact surface free of  
grooves, oil and grease.  
2 - Clutch Plate  
❑ Allocation. Refer to the  
Parts Catalog.  
❑ Only replace together  
with the pressure plate  
❑ Removing and instal‐  
ling. Refer to  
⇒ “3.2 Sachs Clutch,  
Removing and Instal‐  
ling”, page 58 .  
❑ Installation position. Re‐  
fer to  
⇒ Fig. ““Clutch Plate In‐  
stalled Position”“ ,  
page 59 .  
3 - Pressure Plate  
❑ With adjustment mech‐  
anism  
❑ Allocation. Refer to the  
Parts Catalog.  
❑ Only replace together  
with the clutch plate  
❑ Removing and instal‐  
ling. Refer to  
⇒ “3.2 Sachs Clutch,  
Removing and Instal‐  
ling”, page 58 .  
❑ Checking the ends of the diaphragm spring. Refer to  
⇒ Fig. ““Check the Ends of the Diaphragm Spring”“ , page 59  
❑ Checking the spring connections and rivet connections. Refer to  
⇒ Fig. ““Checking the Spring Connections and Rivet Connections”“ , page 60  
4 - Bolt  
❑ M6 bolt: 13 Nm  
❑ M7 bolt: 20 Nm  
❑ Allocation. Refer to the Parts Catalog.  
❑ Loosen or tighten in small steps and in diagonal sequence  
3.4  
“LuK” Clutch, Removing and Installing  
Removing  
– Remove the transmission.  
– Insert Flywheel Retainer - 3067- to loosen the bolts.  
– Loosen the bolt diagonally in small steps.  
– Remove the pressure plate and the clutch plate.  
   
62  
Rep. Gr.30 - Clutch  
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
Installing  
Install in reverse order of removal while. Note the following:  
Note  
♦ Allocate thrust plate and clutch disc according to the engine  
code. Refer to the Parts Catalog.  
♦ Check whether there are centering sleeves for the engine/  
transmission in the cylinder block; install if necessary.  
♦ If the alignment sleeves are missing, it will be difficult to shift,  
there will be clutch problems and the transmission may make  
noises (loose rattling).  
Clutch Plate Installed Position  
•
“Transmission side” label faces the transmission.  
Check the Ends of the Diaphragm Spring  
•
Wear up to half the thickness of the diaphragm spring  
-arrows- is permitted.  
Checking the Spring Connections and Rivet Connections  
– Check the spring connections -arrows A- for damage and  
make sure the rivet connections -arrows B- are tight.  
3. Clutch, Servicing, Diesel  
63  
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
Only Check Position of Adjustment Mechanism with New Pres‐  
sure Plates  
•
Both edges -A- of the adjusting ring must be located between  
both notches -arrows B-.  
•
If the adjusting ring takes on a different position with new pres‐  
sure plates, pressure plate and clutch plate must not be in‐  
stalled.  
•
With used clutches, the adjusting ring may take on a position  
outside of the notches.  
Note  
♦ Replace clutch plates and pressure plates if the rivets are  
damaged or loose.  
♦ Replace the pressure plate and the clutch plate together.  
♦ Allocate clutch disc and thrust plate using the engine code.  
Refer to the Parts Catalog.  
♦ Clean input shaft splines and (on used clutch plates) the hub  
splines, remove corrosion and apply a very thin coating of  
Grease for Clutch Disc Shaft Splines - G 000 100- to the  
splines. Then move the clutch plate back and forth on the input  
shaft until the hub moves freely on the shaft. Remove any ex‐  
cess grease.  
♦ The pressure plates are protected from corrosion and lubrica‐  
ted. Only the running surfaces may be cleaned. Otherwise the  
service life of the clutch will be shortened considerably.  
♦ The pressure plate contact surface and the clutch plate lining  
must completely touch the flywheel. Install the bolts.  
– Move the Flywheel Retainer - 3067- during installation.  
Engines having A Crankshaft with A Smaller Diameter -arrow-, or  
Engines having A Needle Bearing -arrow- in the Crankshaft  
64  
Rep. Gr.30 - Clutch  
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
Centering the Clutch Disc, Removing and Installing the Pressure  
Plate on Engines with A Crankshaft with A Smaller Diameter, or  
Engines with A Needle Bearing in the Crankshaft.  
Note  
Ignore arrows -A and B-.  
Continuation for All  
– Position the pressure plate on the centering pins.  
– Install all the bolts evenly, by hand, until the bolt heads contact  
the pressure plate.  
– Tighten the bolts in small steps and in diagonal sequence to  
prevent damaging the centering holes of the pressure plate  
and the centering pins of the dual mass flywheel -item 4-  
⇒ Item 4 (page 66) .  
– Install the transmission.  
3.5  
Clutch, Servicing, “LuK”  
1 - Dual Mass Flywheel  
❑ Removing and instal‐  
ling. Refer to ⇒ Rep.  
Gr. 13 .  
❑ Make sure it fits secure‐  
ly on the centering pins  
❑ Keep the clutch lining  
contact surface free of  
grooves, oil and grease.  
2 - Clutch Plate  
❑ Allocation. Refer to the  
Parts Catalog.  
❑ Removing and instal‐  
ling. Refer to  
⇒ “3.4 LuK Clutch, Re‐  
moving and Installing”,  
page 62 .  
❑ Only replace together  
with the SAC pressure  
plate  
❑ Installation position. Re‐  
fer to  
⇒ Fig. ““Clutch Plate In‐  
stalled Position”“ ,  
page 63  
3 - SAC Pressure Plate  
❑ SAC = “Self Adjusting  
Clutch”  
❑ Only replace together  
with the clutch plate  
❑ Allocation. Refer to the  
Parts Catalog.  
❑ Removing and instal‐  
ling. Refer to  
⇒ “3.4 LuK Clutch, Re‐  
moving and Installing”,  
page 62 .  
3. Clutch, Servicing, Diesel  
65  
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
❑ Checking the ends of the diaphragm spring. Refer to  
⇒ Fig. ““Check the Ends of the Diaphragm Spring”“ , page 63  
❑ Checking the spring connections and rivet connections. Refer to  
⇒ Fig. ““Checking the Spring Connections and Rivet Connections”“ , page 63  
4 - Bolt  
❑ M6 bolt: 13 Nm  
❑ M7 bolt: 20 Nm  
❑ Loosen or tighten in small steps and in diagonal sequence  
66  
Rep. Gr.30 - Clutch  
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
4
Clutch, Servicing, Gasoline  
⇒ “4.1 Clutch, Servicing”, page 67  
⇒ “4.2 Clutch, Removing and Installing”, page 68  
Special tools and workshop equipment required  
♦ Flywheel Retainer - 3067-  
♦ Alignment Tool - Clutch Plate - T10097-  
♦ Torque Wrench 1331 5-50Nm - VAG1331-  
♦ Grease for Clutch Disc Shaft Splines - G 000 100-  
♦ On engines which have a crankshaft with a smaller diameter,  
or engines with a needle bearing in the crankshaft. Refer to  
⇒ page 71 Alignment Tool - Clutch Plate - 3176- .  
4.1  
Clutch, Servicing  
Note  
♦ Make sure the alignment bushings for centering the engine/transmission are installed inside the cylinder  
block. Install them if necessary.  
♦ If the alignment sleeves are missing, it will be difficult to shift, there will be clutch problems and the trans‐  
mission may make noises (loose rattling).  
4. Clutch, Servicing, Gasoline  
67  
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
1 - Dual Mass Flywheel  
❑ Removing and instal‐  
ling. Refer to ⇒ Rep.  
Gr. 13 .  
❑ Make sure it fits secure‐  
ly on the centering pins  
❑ Keep the clutch lining  
contact surface free of  
grooves, oil and grease.  
2 - Clutch Plate  
❑ Allocation. Refer to the  
Parts Catalog.  
❑ Removing and instal‐  
ling. Refer to  
⇒ “4.2 Clutch, Remov‐  
ing and Installing”, page  
68 .  
❑ Only replace together  
with the SAC pressure  
plate  
❑ Installation position. Re‐  
fer to  
⇒ Fig. ““Clutch Plate In‐  
stalled Position”“ ,  
page 69  
3 - SAC Pressure Plate  
❑ SAC = “Self Adjusting  
Clutch”  
❑ Only replace together  
with the clutch plate  
❑ Allocation. Refer to the  
Parts Catalog.  
❑ Removing and instal‐  
ling. Refer to  
⇒ “4.2 Clutch, Remov‐  
ing and Installing”, page  
68 .  
❑ Checking the ends of the diaphragm spring. Refer to  
⇒ Fig. ““Check the Ends of the Diaphragm Spring”“ , page 69  
❑ Checking the spring connection and rivet connections. Refer to  
⇒ Fig. ““Checking the Spring Connections and Rivet Connections”“ , page 69  
4 - Bolt  
❑ M6: 13 Nm  
❑ M7: 20 Nm  
❑ Loosen or tighten in small steps and in a diagonal sequence.  
4.2  
Clutch, Removing and Installing  
Removing  
– Remove the transmission.  
– Insert Flywheel Retainer - 3067- to loosen the bolts.  
– Loosen the bolt diagonally in small steps.  
– Remove the pressure plate and the clutch plate.  
Installing  
Install in reverse order of removal while. Note the following:  
68  
Rep. Gr.30 - Clutch  
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
Note  
♦ Allocate thrust plate and clutch disc according to the engine  
code. Refer to the Parts Catalog.  
♦ Check whether there are centering sleeves for the engine/  
transmission in the cylinder block; install if necessary.  
♦ If the alignment sleeves are missing, it will be difficult to shift,  
there will be clutch problems and the transmission may make  
noises (loose rattling).  
Clutch Plate Installed Position  
•
“Getriebeseite” (transmission side) -arrow- faces the trans‐  
mission.  
Check the Ends of the Diaphragm Spring  
•
Wear up to half the thickness of the diaphragm spring  
-arrows- is permitted.  
Checking the Spring Connections and Rivet Connections  
– Check the spring connections -arrows A- for damage and  
make sure the rivet connections -arrows B- are tight.  
4. Clutch, Servicing, Gasoline  
69  
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
Only Check Position of Adjustment Mechanism with New Pres‐  
sure Plates  
•
Both edges -A- of the adjusting ring must be located between  
both notches -arrows B-.  
•
If the adjusting ring takes on a different position with new pres‐  
sure plates, pressure plate and clutch plate must not be in‐  
stalled.  
•
With used clutches, the adjusting ring may take on a position  
outside of the notches.  
Note  
♦ Replace clutch plates and pressure plates if the rivets are  
damaged or loose.  
♦ Replace the pressure plate and the clutch plate together.  
♦ Allocate the clutch plate and pressure plate to match the en‐  
gine code. Refer to the Parts Catalog.  
♦ To reduce odor caused by a burnt clutch, thoroughly clean the  
clutch housing, the flywheel and the side of the engine facing  
toward the transmission.  
♦ Clean input shaft splines and (on used clutch plates) the hub  
splines, remove corrosion and apply a very thin coating of  
Grease for Clutch Disc Shaft Splines - G 000 100- to the  
splines. Then move the clutch plate back and forth on the input  
shaft until the hub moves freely on the shaft. Remove any ex‐  
cess grease.  
♦ The pressure plates are protected from corrosion and lubrica‐  
ted. Only the running surfaces may be cleaned. Otherwise the  
service life of the clutch will be shortened considerably.  
♦ The pressure plate contact surface and the clutch plate lining  
must completely touch the flywheel. Install the bolts.  
– Move the Flywheel Retainer - 3067- during installation.  
70  
Rep. Gr.30 - Clutch  
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
Engines having A Crankshaft with A Smaller Diameter -arrow-, or  
Engines having A Needle Bearing -arrow- in the Crankshaft  
Centering the Clutch Disc, Removing and Installing the Pressure  
Plate on Engines with A Crankshaft with A Smaller Diameter, or  
Engines with A Needle Bearing in the Crankshaft.  
Note  
Ignore arrows -A and B-.  
Continuation for All  
– Position the pressure plate on the centering pins.  
– Install all the bolts evenly, by hand, until the bolt heads contact  
the pressure plate.  
– Tighten the bolts in small steps and in diagonal sequence to  
prevent damaging the centering holes of the pressure plate  
and the centering pins of the dual mass flywheel -item 4-  
⇒ Item 4 (page 68) .  
– Install the transmission.  
4. Clutch, Servicing, Gasoline  
71  
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
5
Special Tools  
Special tools and workshop  
equipment required  
♦ Flywheel Retainer - 3067-  
♦ Alignment Tool - Clutch  
Plate - T10097-  
♦ Torque Wrench 1331  
5-50Nm - VAG1331-  
♦ Grease for Clutch Disc  
Shaft Splines - G 000 100-  
♦ Clutch Pedal Pliers - T10005-  
72  
Rep. Gr.30 - Clutch  
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
♦ Over-Center Spring Assembly Tool - T10178-  
♦ Sealing Tool - T10249-  
♦ Puller - Crankshaft/Power Steering Seal - 1 - T20143/1-  
♦ Seal Installer - Driveshaft - T40008-  
5. Special Tools  
73  
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
♦ Torque Wrench 1331 5-50Nm - VAG1331-  
♦ Brake Charger/Bleeder Unit - VAS5234- or  
♦ Hose Clip Pliers - VAS6362-  
♦ Hose Clamps - Up To 25mm - 3094-  
74  
Rep. Gr.30 - Clutch  
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
♦ Alignment Tool - Clutch Plate - 3176- .  
5. Special Tools  
75  

Related Topics

1 Clutch Mechanism, Servicing
1.1 Overview
1.2 Overview - Pedal Cluster
1.3 Over-Center Spring, Removing and Installing
1.4 Clutch Pedal, Removing and Installing
1.5 Mounting Bracket, Removing and Installing
1.6 Clutch Master Cylinder, Removing and Installing
1.7 Clutch Position Sensor G476 , Removing and Installing
1.8 Overview - Hydraulics
1.9 Overview - Hydraulics, RHD
1.10 Clutch Mechanism, Bleeding
2 Clutch Release Mechanism, Servicing
2.1 Line Assembly and Bleeder on the Clutch Slave Cylinder, Removing and Installing
2.2 Clutch Slave Cylinder with Release Bearing, Removing and Installing
2.3 Hose/Line Assembly or Pipe, Removing and Installing
2.4 Input Shaft Seal, Replacing
3 Clutch, Servicing, Diesel
3.1 Determining Clutch Manufacturer
3.2 ?Sachs? Clutch, Removing and Installing
3.3 Clutch, Servicing, ?Sachs?
3.4 ?LuK? Clutch, Removing and Installing
3.5 Clutch, Servicing, ?LuK?
4 Clutch, Servicing, Gasoline
4.1 Clutch, Servicing
4.2 Clutch, Removing and Installing
5 Special Tools

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