Get Clutch -> 1.3 Over-Center Spring, Removing and Installing Guide for Volkswagen Golf 4 Door Fifth Generation (2003-2008)

Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤

6-Speed Manual Transmission 02Q - Edition 05.2013

13 - Clamp

❑ To remove and install the hose/line assembly or pipe, pull the clamp all the way out.

14 - Hose

❑ Rubber

❑ Made of plastic from 12/2005. Refer to ⇒ Fig. ““Plastic Hose -1- ”“ , page 46

15 - Hex Nut

❑ 25 Nm

❑ Self-locking

❑ Quantity: 3

❑ For the mounting bracket to the bulkhead

❑ Replace after removing

16 - Hex Nut

❑ 25 Nm

❑ Replace after removing

17 - Stop

❑ For the clutch pedal

Mounting Bracket with Damper -arrow-

1.3

Over-Center Spring, Removing and In‐

stalling

⇒ “1.3.1 Tightening Specifications”, page 29

Special tools and workshop equipment required

♦ Over-Center Spring Assembly Tool - T10178-

Removing

Vehicles with Knee Airbag

Note

The knee airbag is installed above the foot pedal assembly.

– First check whether a coded radio is installed. If so, obtain the

anti-theft code.

24

Rep. Gr.30 - Clutch

Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤

6-Speed Manual Transmission 02Q - Edition 05.2013

– Disconnect the battery ground cable. Refer to ⇒ Electrical

Equipment; Rep. Gr. 27 ; Battery; Battery, Disconnecting and

Connecting .

Continuation for All

– Move the driver seat all the way back and raise the steering

wheel to the highest position.

– Remove the trim and the cover under the trim on the driver

side. Refer to ⇒ Body Interior; Rep. Gr. 68 ; Storage Com‐

partments and Covers; Steering Column Trim Panel, Remov‐

ing and Installing .

Vehicles with Knee Airbag

– Remove the knee airbag bracket and the impact bolster. Refer

to ⇒ Body Interior ; Rep. Gr. 69 .

Continuation for All

– Remove the cable guide -2- from the steering column.

– Remove the footwell vents -3-. Refer to ⇒ Heating, Ventilation

and Air Conditioning; Rep. Gr. 80 ; Heating, Servicing; Vents,

Removing, Jetta from MY 2011 .

Vehicles without Knee Airbag

There are different ways of securing the impact bolster -1- in front

of the clutch pedal -2-.

Securing with Two Bolts

– Remove the crash bolster -1- (two bolts).

Securing with One Bolt

– Remove the crash bolster -1- (1 bolt -2-).

Continuation for All

1. Clutch Mechanism, Servicing

25

Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤

6-Speed Manual Transmission 02Q - Edition 05.2013

– Remove the damper -arrow- at the bottom of the mounting

bracket/clutch pedal, if equipped.

– Remove the washers -A- for the damper.

– Remove the damper.

– Push the damper near the upper nut -1- above the clutch pedal

-A- upward in the direction of -arrow-.

26

Rep. Gr.30 - Clutch

Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤

6-Speed Manual Transmission 02Q - Edition 05.2013

– Remove the nut -2- and the bolt -5- and then remove the clutch

pedal -1- from the mounting bracket -3-.

Note

The clutch pedal remains engaged in the clutch master cylinder

actuator rod.

– Move the clutch pedal downward and remove the over-center

spring -4- from the mounting bracket.

Installing

Install in reverse order of removal while. Note the following:

Note

Replace the self-locking nuts.

– Install the over-center spring -2- into the mounting bracket

from the top and hold the end of the spring in its installed po‐

sition using the Over-Center Spring Assembly Tool - T10178- .

•

The mounting area -arrow- for the clutch pedal pivot pin -A-

must be positioned vertically.

– Insert the clutch pedal pivot pin -A- into the mounting cup of

the over-center spring.

– Press the clutch pedal slightly, push the bolt through and tight‐

en the self-locking nut, tightening specification. Refer to

⇒ “1.3.1 Tightening Specifications”, page 29 .

1. Clutch Mechanism, Servicing

27

Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤

6-Speed Manual Transmission 02Q - Edition 05.2013

Some vehicles have a damper -arrow- on the mounting bracket/

clutch pedal.

– Bring the damper back into the installation position.

Vehicles without Knee Airbag

There are different ways of securing the impact bolster -1- in front

of the clutch pedal -2-.

Securing with Two Bolts

– Install the crash bolster -1- and tighten the 2 bolts to the tight‐

ening specification. Refer to

⇒ “1.3.1 Tightening Specifications”, page 29 .

Securing with One Bolt

– Install the crash bolster -1- and tighten the bolt -2- to the tight‐

ening specification. Refer to

⇒ “1.3.1 Tightening Specifications”, page 29 .

Continuation for All

28

Rep. Gr.30 - Clutch

Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤

6-Speed Manual Transmission 02Q - Edition 05.2013

– Attach the cable guide -2- to the steering column.

– Install the footwell vents -3-. Refer to ⇒ Heating, Ventilation

and Air Conditioning; Rep. Gr. 80 ; Heating, Servicing; Vents,

Removing, Jetta from MY 2011 .

Vehicles with Knee Airbag

– Install the knee airbag bracket and the impact bolster. Refer

to ⇒ Body Interior ; Rep. Gr. 69 .

Continuation for All

– Install the trim and the cover under the trim on the driver side.

Refer to ⇒ Body Interior; Rep. Gr. 68 ; Storage Compartments

and Covers; Steering Column Trim Panel, Removing and In‐

stalling .

– If disconnected, connect the battery. Refer to ⇒ Electrical

Equipment; Rep. Gr. 27 ; Battery; Battery, Disconnecting and

Connecting .

1.3.1

Tightening Specifications

Component

Nm

25

Clutch pedal to mounting bracket

♦ Replace the self-locking nuts.

Impact bolster to mounting bracket/steering

column (secured with two bolts)

10

20

Impact bolster to mounting bracket/steering

column (secured with one bolt)

♦ Replace the impact bolster bolts

1.4

Clutch Pedal, Removing and Installing

⇒ “1.4.1 Tightening Specifications”, page 34

Special tools and workshop equipment required

♦ Clutch Pedal Pliers - T10005-

♦ Over-Center Spring Assembly Tool - T10178-

Removing

Vehicles with Knee Airbag

Note

The knee airbag is installed above the foot pedal assembly.

– First check whether a coded radio is installed. If so, obtain the

anti-theft code.

– Disconnect the battery ground cable. Refer to ⇒ Electrical

Equipment; Rep. Gr. 27 ; Battery; Battery, Disconnecting and

Connecting .

Continuation for All

– Move the driver seat all the way back and raise the steering

wheel to the highest position.

– Remove the trim and the cover under the trim on the driver

side. Refer to ⇒ Body Interior; Rep. Gr. 68 ; Storage Com‐

partments and Covers; Steering Column Trim Panel, Remov‐

ing and Installing .

1. Clutch Mechanism, Servicing

29

Clutch -> 1.3 Over-Center Spring, Removing and Installing for Your Volkswagen Golf 4 Door Fifth Generation (2003-2008)

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