Clutch -> 1.7 Clutch Position Sensor G476 , Removing and Installing for Your Volkswagen Golf 4 Door Fifth Generation (2003-2008)

Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
– Install the mount -2- on the clutch master cylinder actuator rod  
-1-.  
– Place a spacer -A- between the clutch pedal and the stop and  
then push the clutch pedal as far as the spacer.  
♦ Length of spacer = approximately 40 mm (1.57 in.) (for exam‐  
1
ple / " socket insert)  
2
– Install the clutch master cylinder on the mounting bracket in  
direction of -arrow 1 and arrow 2-.  
– Push the clutch master cylinder actuator rod -1- in direction of  
-arrow- until the mount -2- clicks into the place in the clutch  
pedal.  
– Install the mounting bracket. Refer to  
⇒ “1.5 Mounting Bracket, Removing and Installing”, page 35 .  
1.7  
Clutch Position Sensor - G476- , Re‐  
moving and Installing  
Special tools and workshop equipment required  
♦ Hose Clamps - Up To 25mm - 3094-  
Removing  
– First check whether a coded radio is installed. If so, obtain the  
anti-theft code.  
– Disconnect the battery ground cable. Refer to ⇒ Electrical  
Equipment; Rep. Gr. 27 ; Battery; Battery, Disconnecting and  
Connecting .  
– Remove entire air filter housing if it is located near the battery.  
Refer to ⇒ Rep. Gr. 23 ; Diesel Direct Injection System; Air  
1. Clutch Mechanism, Servicing  
41  
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
Filter Housing, Removing and Installing or ⇒ Rep. Gr. 24 ; Air  
Filter; Air Filter Housing, Removing and Installing .  
– Remove the battery and the battery tray. Refer to ⇒ Electrical  
Equipment; Rep. Gr. 27 ; Battery; Battery, Removing and In‐  
stalling .  
If a Hose/Line Assembly -1- with a Round Component Is Installed  
Directly below the Clutch Master Cylinder, Hose/Line Assembly  
Must Be Removed.  
Note  
While performing the following work, make sure no brake fluid  
comes into contact with the longitudinal member or the transmis‐  
sion. If it does, clean the area thoroughly.  
– Place a lint-free cloth under the clutch master cylinder.  
– Clamp off the hose to the clutch master cylinder using Hose  
Clamps - Up To 25mm - 3094- .  
42  
Rep. Gr.30 - Clutch  
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
– Disengage the clamp -2- using a screwdriver or a pointed tool  
and pull the clutch master cylinder out until it stops.  
– Remove the hose/line assembly -1- and the pipe from the  
clutch master cylinder and seal it off.  
– Disconnect the connector -4-.  
– Unclip the Clutch Position Sensor - G476- from the clutch  
master cylinder -arrow- and remove it.  
Note  
Ignore item -3-.  
Installing  
Install in reverse order of removal while. Note the following:  
Note  
Replace the hose clamps  
Allocate all components according to the Parts Catalog.  
If the Hose/Line Assembly was Removed  
– Install the hose/line assembly -1- and the pipe line with the  
seal -2- on the clutch master cylinder connection -4- until the  
clip -3- audibly engages.  
– Pull on the hose/line assembly and pipe to make sure it is se‐  
cure.  
– After removing the Hose Clamps - Up To 25mm - 3094- , bring  
the return hose back to its original shape.  
– Bleed the clutch mechanism. Refer to  
⇒ “1.10 Clutch Mechanism, Bleeding”, page 48 .  
– Install the battery tray and the battery. Refer to ⇒ Electrical  
Equipment; Rep. Gr. 27 ; Battery; Battery, Removing and In‐  
stalling .  
– Install entire air filter housing if it is located near the battery.  
Refer to ⇒ Rep. Gr. 23 ; Diesel Direct Injection System; Air  
Filter Housing, Removing and Installing or ⇒ Rep. Gr. 24 ; Air  
Filter; Air Filter Housing, Removing and Installing .  
– Connect the battery and follow the steps for after connecting  
the battery. Refer to ⇒ Electrical Equipment; Rep. Gr. 27 ;  
Battery; Battery, Disconnecting and Connecting .  
1.8  
Overview - Hydraulics  
1. Clutch Mechanism, Servicing  
43