Clutch -> 1.2 Overview - Pedal Cluster for Your Volkswagen Golf 4 Door Fifth Generation (2003-2008)

Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
1.2  
Overview - Pedal Cluster  
1 - Bulkhead  
❑ With a mount for the  
mounting bracket  
2 - Seal  
❑ Replace after removing  
❑ Between the mounting  
bracket and bulkhead  
❑ Self-adhesive  
❑ Attached to the mount‐  
ing bracket  
3 - Mounting Bracket  
❑ For the clutch pedal  
mount  
❑ Some versions have a  
damper. Refer to  
⇒ Fig. ““Mounting  
Bracket with  
Damper -arrow- ”“ ,  
page 24  
❑ Removing and instal‐  
ling. Refer to  
⇒ “1.5 Mounting Brack‐  
et, Removing and Instal‐  
ling”, page 35 .  
4 - Bolt  
5 - Over-Center Spring  
❑ Removing and instal‐  
ling. Refer to  
⇒ “1.3 Over-Center  
Spring, Removing and  
Installing”, page 24 .  
6 - Bearing Bushing  
7 - Mounting Pin  
8 - Clutch Pedal  
❑ Removing and installing. Refer to ⇒ “1.4 Clutch Pedal, Removing and Installing”, page 29 .  
9 - Support  
❑ To remove and install, disconnect the clutch master cylinder from the clutch pedal. Refer to  
⇒ “1.4 Clutch Pedal, Removing and Installing”, page 29 .  
10 - Seal  
❑ Replace after removing  
❑ Between the clutch master cylinder and the mounting bracket  
11 - Clutch Master Cylinder  
❑ Removing and installing after removing the mounting bracket. Refer to  
⇒ “1.6 Clutch Master Cylinder, Removing and Installing”, page 40  
12 - Clutch Position Sensor - G476-  
❑ Removing and installing. Refer to  
⇒ “1.7 Clutch Position Sensor G476 , Removing and Installing”, page 41 .  
❑ Can be checked in “Guided Fault Finding” using Vehicle Diagnostic Tester .  
❑ The Clutch Position Sensor - G476- is called the Clutch Pedal Switch - F36- in “Guided Fault Finding”.  
1. Clutch Mechanism, Servicing  
23  
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
13 - Clamp  
❑ To remove and install the hose/line assembly or pipe, pull the clamp all the way out.  
14 - Hose  
❑ Rubber  
❑ Made of plastic from 12/2005. Refer to ⇒ Fig. ““Plastic Hose -1- ”“ , page 46  
15 - Hex Nut  
❑ 25 Nm  
❑ Self-locking  
❑ Quantity: 3  
❑ For the mounting bracket to the bulkhead  
❑ Replace after removing  
16 - Hex Nut  
❑ 25 Nm  
❑ Replace after removing  
17 - Stop  
❑ For the clutch pedal  
Mounting Bracket with Damper -arrow-  
1.3  
Over-Center Spring, Removing and In‐  
stalling  
⇒ “1.3.1 Tightening Specifications”, page 29  
Special tools and workshop equipment required  
♦ Over-Center Spring Assembly Tool - T10178-  
Removing  
Vehicles with Knee Airbag  
Note  
The knee airbag is installed above the foot pedal assembly.  
– First check whether a coded radio is installed. If so, obtain the  
anti-theft code.  
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Rep. Gr.30 - Clutch