Clutch -> 2.2 Clutch Slave Cylinder with Release Bearing, Removing and Installing for Your Volkswagen Golf 4 Door Fifth Generation (2003-2008)

Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
2.1  
Line Assembly and Bleeder on the  
Clutch Slave Cylinder, Removing and  
Installing  
Attaching and Removing the Hose/Line Assembly and the Pipe  
to or from the Bleeder  
– To remove, open the clip -2- with a screwdriver or a pointed  
tool and pull off hose/line assembly or pipe -4- at the bleeder  
-1-.  
– To install, press hose/line assembly or pipe with the new O-  
ring -3- into connection of bleeder, until clip audibly engages.  
– Pull on the line to make sure it is secure.  
Bleeder at Clutch Slave Cylinder, Removing and Installing  
– To remove, open the clip -2- with a screwdriver or a pointed  
tool and remove bleeder -4- from clutch slave cylinder -1-.  
– To install, check the O-ring -3- on the clutch slave cylinder.  
Press in bleeder at clutch slave cylinder connector until clip  
engages audibly.  
– To check, pull on the bleeder.  
– Bleed the clutch mechanism. Refer to  
⇒ “1.10 Clutch Mechanism, Bleeding”, page 48 .  
2.2  
Clutch Slave Cylinder with Release  
Bearing, Removing and Installing  
Note  
The clutch slave cylinder and the release bearing are a single unit  
and are replaced together.  
Removing  
Remove the transmission.  
– Open the clip -2- with a screwdriver or a pointed tool and re‐  
move bleeder -4- from clutch slave cylinder -1-.  
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Rep. Gr.30 - Clutch  
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
– Remove the bolts -arrows-.  
– Remove the clutch slave cylinder and the release bearing  
-A-.  
Installing  
Install in reverse order of removal while. Note the following:  
Tighten the slave cylinder bolts in small increments only.  
Otherwise, there is the danger that the tabs with the fastening  
holes could break off.  
– Fasten the clutch slave cylinder with release bearing -item 4-  
⇒ Item 4 (page 50) .  
.
– Check the O-ring -3- on the clutch slave cylinder for damage.  
– Install the bleeder -4- on the connection on the clutch slave  
cylinder -1- until the clip -2- clicks into the place.  
– To check, pull on the bleeder.  
Install the transmission.  
– Bleed the clutch mechanism. Refer to  
⇒ “1.10 Clutch Mechanism, Bleeding”, page 48 .  
2.3  
Hose/Line Assembly or Pipe, Removing  
and Installing  
Special tools and workshop equipment required  
♦ Hose Clamps - Up To 25 mm - 3094-  
Removing  
– Removed the complete air filter housing. Refer to ⇒ Rep. Gr.  
23 ; Diesel Direct Injection System; Air Filter Housing, Re‐  
moving and Installing or ⇒ Rep. Gr. 24 ; Air Filter; Air Filter  
Housing, Removing and Installing .  
Note  
While performing the following work, make sure no brake fluid  
comes into contact with the longitudinal member or the transmis‐  
sion. If it does, clean the area thoroughly.  
– Clamp the clutch master cylinder hose using a Hose Clamps  
- Up To 25mm - 3094- .  
Remove the hose/line assembly or pipe from the clutch master  
cylinder as follows:  
2. Clutch Release Mechanism, Servicing  
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