Clutch -> 1.10 Clutch Mechanism, Bleeding for Your Volkswagen Golf 4 Door Fifth Generation (2003-2008)

Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
❑ To remove, remove the battery and battery tray. Refer to ⇒ Electrical Equipment; Rep. Gr. 27 ; Battery;  
Battery, Removing and Installing .  
12 - Seal/O-Ring  
❑ Install on the line connection  
❑ Install with brake fluid  
❑ Seals/O-rings suitable for the line connection version. Refer to  
⇒ Fig. ““Sealing Rings/O-Rings for Hose/Line Assembly or Pipe”“ , page 45  
❑ Allocation. Refer to the Parts Catalog.  
13 - Hose/Line Assembly  
❑ The pipe line and pipe/hose line -item 11- ⇒ Item 11 (page 47) may also be a single piece.  
❑ Removing and installing. Refer to  
⇒ “2.3 Hose/Line Assembly or Pipe, Removing and Installing”, page 53 .  
❑ Allocation. Refer to the Parts Catalog.  
❑ To remove, remove the battery and battery tray. Refer to ⇒ Electrical Equipment; Rep. Gr. 27 ; Battery;  
Battery, Removing and Installing .  
14 - Bracket  
❑ Attached to the body  
15 - Seal/O-Ring  
❑ Install on the line connection  
❑ Install with brake fluid  
❑ Seals/O-rings suitable for the line connection material. Refer to  
⇒ Fig. ““Sealing Rings/O-Rings for Hose/Line Assembly or Pipe”“ , page 45  
❑ Allocation. Refer to the Parts Catalog.  
16 - Clamp  
❑ To remove and install the hose/line assembly or bleeder, pull the clip all the way out.  
17 - Breather Valve  
❑ Bleed clutch mechanism. Refer to ⇒ “1.10 Clutch Mechanism, Bleeding”, page 48 .  
18 - Dust Cap  
19 - Bleeder  
❑ Removing and installing. Refer to  
⇒ “2.1 Line Assembly and Bleeder on the Clutch Slave Cylinder, Removing and Installing”, page 52 .  
20 - Seal/O-Ring  
❑ Install on the line connection  
❑ Install with brake fluid  
❑ Seals/O-rings suitable for the line connection material  
⇒ Fig. ““Sealing Rings/O-Rings for Hose/Line Assembly or Pipe”“ , page 45  
❑ Allocation. Refer to the Parts Catalog.  
21 - Clutch Slave Cylinder  
❑ The gasket can only be replaced when the transmission is removed.  
❑ Removing and installing. Refer to  
⇒ “2.2 Clutch Slave Cylinder with Release Bearing, Removing and Installing”, page 52 .  
22 - Transmission  
1.10  
Clutch Mechanism, Bleeding  
Special tools and workshop equipment required  
♦ Brake Charger/Bleeder Unit - VAS5234-  
48  
Rep. Gr.30 - Clutch  
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
Note  
It is not necessary to pre-fill the system.  
Brake fluid specification. Refer to ⇒ Brake System; Rep. Gr. 47 ;  
Hydraulic System .  
– Remove entire air filter housing if it is located near the battery.  
Refer to ⇒ Rep. Gr. 23 ; Diesel Direct Injection System; Air  
Filter Housing, Removing and Installing or ⇒ Rep. Gr. 24 ; Air  
Filter; Air Filter Housing, Removing and Installing .  
– Connect the Brake Charger/Bleeder Unit - VAS5234- .  
It is necessary to use the Bleeder Hose (670 mm) - VAG1238/B3-  
to bleed.  
– Connect the bleeder hose to the brake bleeder unit collector  
bottle.  
– Connect bleeder hose -A- to bleeder -arrow-.  
– Apply 2.0 bar (29 psi) pressure to the system.  
– Open the breather valve approximately 1/4 to 1/2 turn.  
– Move the clutch pedal 15 to 20 times rapidly by hand from stop  
to stop.  
– Close breather valve and switch bleeder device off.  
– After completing the bleeding procedure, and the pressure has  
dropped from 2.0 bar (29 psi), operate the clutch pedal an ad‐  
ditional 10 times by foot.  
– If it was removed earlier install the complete air filter housing.  
Refer to ⇒ Rep. Gr. 23 ; Diesel Direct Injection System; Air  
Filter Housing, Removing and Installing or ⇒ Rep. Gr. 24 ; Air  
Filter; Air Filter Housing, Removing and Installing .  
1. Clutch Mechanism, Servicing  
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