Clutch -> 2.3 Hose/Line Assembly or Pipe, Removing and Installing for Your Volkswagen Golf 4 Door Fifth Generation (2003-2008)

Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
– Remove the bolts -arrows-.  
– Remove the clutch slave cylinder and the release bearing  
-A-.  
Installing  
Install in reverse order of removal while. Note the following:  
Tighten the slave cylinder bolts in small increments only.  
Otherwise, there is the danger that the tabs with the fastening  
holes could break off.  
– Fasten the clutch slave cylinder with release bearing -item 4-  
⇒ Item 4 (page 50) .  
.
– Check the O-ring -3- on the clutch slave cylinder for damage.  
– Install the bleeder -4- on the connection on the clutch slave  
cylinder -1- until the clip -2- clicks into the place.  
– To check, pull on the bleeder.  
Install the transmission.  
– Bleed the clutch mechanism. Refer to  
⇒ “1.10 Clutch Mechanism, Bleeding”, page 48 .  
2.3  
Hose/Line Assembly or Pipe, Removing  
and Installing  
Special tools and workshop equipment required  
♦ Hose Clamps - Up To 25 mm - 3094-  
Removing  
– Removed the complete air filter housing. Refer to ⇒ Rep. Gr.  
23 ; Diesel Direct Injection System; Air Filter Housing, Re‐  
moving and Installing or ⇒ Rep. Gr. 24 ; Air Filter; Air Filter  
Housing, Removing and Installing .  
Note  
While performing the following work, make sure no brake fluid  
comes into contact with the longitudinal member or the transmis‐  
sion. If it does, clean the area thoroughly.  
– Clamp the clutch master cylinder hose using a Hose Clamps  
- Up To 25mm - 3094- .  
Remove the hose/line assembly or pipe from the clutch master  
cylinder as follows:  
2. Clutch Release Mechanism, Servicing  
53  
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
– Open the circlip -3- with a screwdriver and remove the line  
-1- and O-ring -2-.  
Caution  
Do not press the clutch pedal after removing the line.  
Remove the hose/line assembly or pipe from the bleeder as fol‐  
lows:  
– Remove the circlip -2- with a screwdriver or a pointed tool and  
remove the line -4- with O-ring -3- from the bleeder -1-.  
Installing  
Install in reverse order of removal while. Note the following:  
– Install the hose/line assembly and pipe line -1- with the O-ring  
-2- on the clutch master cylinder connection -4- until the clip  
-3- audibly engages.  
– Pull on the line to make sure it is secure.  
54  
Rep. Gr.30 - Clutch  
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
– Press the line with O-ring -3- on the bleeder connection until  
the secure clip engages.  
– Pull on the line to make sure it is secure.  
– After removing the Hose Clamps - Up To 25mm - 3094- , bring  
the return hose back to its original shape.  
– Bleed the clutch mechanism. Refer to  
⇒ “1.10 Clutch Mechanism, Bleeding”, page 48 .  
– Install the complete air filter housing. Refer to ⇒ Rep. Gr. 23 ;  
Diesel Direct Injection System; Air Filter Housing, Removing  
and Installing or ⇒ Rep. Gr. 24 ; Air Filter; Air Filter Housing,  
Removing and Installing .  
2.4  
Input Shaft Seal, Replacing  
Special tools and workshop equipment required  
♦ Puller - Crankshaft/Power Steering Seal - 1 - T20143/1-  
♦ Seal Installer - Driveshaft - T40008-  
♦ Sealing Grease - G 052 128 A1-  
Procedure  
Remove the transmission.  
– Remove the clutch slave cylinder and the release bearing.  
Refer to  
⇒ “2.2 Clutch Slave Cylinder with Release Bearing, Removing  
and Installing”, page 52 .  
– Pry out input shaft seal using Puller - Crankshaft/Power Steer‐  
ing Seal - 1 - T20143/1- .  
Note  
Be careful not to damage the contact surface for the seal on the  
input shaft.  
– Fill the space between the sealing and dust lip -arrow- halfway  
with Sealing Grease - G 052 128 A1- .  
– Lightly coat the outer circumference of the seal with transmis‐  
sion fluid.  
2. Clutch Release Mechanism, Servicing  
55