Get Clutch -> 4.1 Clutch, Servicing Guide for Volkswagen Golf 4 Door Fifth Generation (2003-2008)

Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤

6-Speed Manual Transmission 02Q - Edition 05.2013

Clutch, Servicing, Gasoline

⇒ “4.1 Clutch, Servicing”, page 67

⇒ “4.2 Clutch, Removing and Installing”, page 68

Special tools and workshop equipment required

♦ Flywheel Retainer - 3067-

♦ Alignment Tool - Clutch Plate - T10097-

♦ Torque Wrench 1331 5-50Nm - VAG1331-

♦ Grease for Clutch Disc Shaft Splines - G 000 100-

♦ On engines which have a crankshaft with a smaller diameter,

or engines with a needle bearing in the crankshaft. Refer to

⇒ page 71 Alignment Tool - Clutch Plate - 3176- .

4.1

Clutch, Servicing

Note

♦ Make sure the alignment bushings for centering the engine/transmission are installed inside the cylinder

block. Install them if necessary.

♦ If the alignment sleeves are missing, it will be difficult to shift, there will be clutch problems and the trans‐

mission may make noises (loose rattling).

4. Clutch, Servicing, Gasoline

Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤

6-Speed Manual Transmission 02Q - Edition 05.2013

1 - Dual Mass Flywheel

❑ Removing and instal‐

ling. Refer to ⇒ Rep.

Gr. 13 .

❑ Make sure it fits secure‐

ly on the centering pins

❑ Keep the clutch lining

contact surface free of

grooves, oil and grease.

2 - Clutch Plate

❑ Allocation. Refer to the

Parts Catalog.

❑ Removing and instal‐

ling. Refer to

⇒ “4.2 Clutch, Remov‐

ing and Installing”, page

68 .

❑ Only replace together

with the SAC pressure

plate

❑ Installation position. Re‐

fer to

⇒ Fig. ““Clutch Plate In‐

stalled Position”“ ,

page 69

3 - SAC Pressure Plate

❑ SAC = “Self Adjusting

Clutch”

❑ Only replace together

with the clutch plate

❑ Allocation. Refer to the

Parts Catalog.

❑ Removing and instal‐

ling. Refer to

⇒ “4.2 Clutch, Remov‐

ing and Installing”, page

68 .

❑ Checking the ends of the diaphragm spring. Refer to

⇒ Fig. ““Check the Ends of the Diaphragm Spring”“ , page 69

❑ Checking the spring connection and rivet connections. Refer to

⇒ Fig. ““Checking the Spring Connections and Rivet Connections”“ , page 69

4 - Bolt

❑ M6: 13 Nm

❑ M7: 20 Nm

❑ Loosen or tighten in small steps and in a diagonal sequence.

4.2

Clutch, Removing and Installing

Removing

– Remove the transmission.

– Insert Flywheel Retainer - 3067- to loosen the bolts.

– Loosen the bolt diagonally in small steps.

– Remove the pressure plate and the clutch plate.

Installing

Install in reverse order of removal while. Note the following:

Rep. Gr.30 - Clutch

Clutch -> 4.1 Clutch, Servicing for Your Volkswagen Golf 4 Door Fifth Generation (2003-2008)

Related Topics

Clutch

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