Get Clutch -> 3.3 Clutch, Servicing, ?Sachs? Guide for Volkswagen Golf 4 Door Fifth Generation (2003-2008)

Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤

6-Speed Manual Transmission 02Q - Edition 05.2013

Centering the Clutch Disc, Removing and Installing the Pressure

Plate on Engines with A Crankshaft with A Smaller Diameter, or

Engines with A Needle Bearing in the Crankshaft.

Note

Ignore arrows -A and B-.

Continuation for All

When Installing, Tighten Bolts As Follows So Pressure Plate

Does Not Distort (Causing Shuddering on Acceleration):

– Make sure the stop pin (position sensor) -arrow- moves easily.

– Position the pressure plate on the centering pins.

– Install all the bolts evenly, by hand, until the bolt heads contact

the pressure plate.

•

When doing this, the stop pin -arrow- must lift off from the

pressure plate.

– Tighten the bolts in small steps and in diagonal sequence to

prevent damaging the centering holes of the pressure plate

and the centering pins of the dual mass flywheel -item 4-

⇒ Item 4 (page 62) .

– Install the transmission.

3.3

Clutch, Servicing, “Sachs”

3. Clutch, Servicing, Diesel

Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤

6-Speed Manual Transmission 02Q - Edition 05.2013

1 - Dual Mass Flywheel

❑ Removing and instal‐

ling. Refer to ⇒ Rep.

Gr. 13 .

❑ Make sure it fits secure‐

ly on the centering pins

❑ Keep the clutch lining

contact surface free of

grooves, oil and grease.

2 - Clutch Plate

❑ Allocation. Refer to the

Parts Catalog.

❑ Only replace together

with the pressure plate

❑ Removing and instal‐

ling. Refer to

⇒ “3.2 Sachs Clutch,

Removing and Instal‐

ling”, page 58 .

❑ Installation position. Re‐

fer to

⇒ Fig. ““Clutch Plate In‐

stalled Position”“ ,

page 59 .

3 - Pressure Plate

❑ With adjustment mech‐

anism

❑ Allocation. Refer to the

Parts Catalog.

❑ Only replace together

with the clutch plate

❑ Removing and instal‐

ling. Refer to

⇒ “3.2 Sachs Clutch,

Removing and Instal‐

ling”, page 58 .

❑ Checking the ends of the diaphragm spring. Refer to

⇒ Fig. ““Check the Ends of the Diaphragm Spring”“ , page 59

❑ Checking the spring connections and rivet connections. Refer to

⇒ Fig. ““Checking the Spring Connections and Rivet Connections”“ , page 60

4 - Bolt

❑ M6 bolt: 13 Nm

❑ M7 bolt: 20 Nm

❑ Allocation. Refer to the Parts Catalog.

❑ Loosen or tighten in small steps and in diagonal sequence

3.4

“LuK” Clutch, Removing and Installing

Removing

– Remove the transmission.

– Insert Flywheel Retainer - 3067- to loosen the bolts.

– Loosen the bolt diagonally in small steps.

– Remove the pressure plate and the clutch plate.

Rep. Gr.30 - Clutch

Clutch -> 3.3 Clutch, Servicing, ?Sachs? for Your Volkswagen Golf 4 Door Fifth Generation (2003-2008)

Related Topics

Clutch

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