Clutch -> 1.6 Clutch Master Cylinder, Removing and Installing for Your Volkswagen Golf 4 Door Fifth Generation (2003-2008)

Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
1.5.1  
Tightening Specifications  
Component  
Nm  
25  
Mounting bracket to bulkhead  
♦ Replace the self-locking nuts.  
Impact bolster to mounting bracket/steering  
column (secured with two bolts)  
10  
20  
Impact bolster to mounting bracket/steering  
column (secured with one bolt)  
♦ Replace the impact bolster bolts  
1.6  
Clutch Master Cylinder, Removing and  
Installing  
Special tools and workshop equipment required  
♦ Clutch Pedal Pliers - T10005-  
Removing  
– Remove the mounting bracket. Refer to  
⇒ “1.5 Mounting Bracket, Removing and Installing”, page 35 .  
– Disengage the mount for the clutch master cylinder actuator  
rod using the Clutch Pedal Pliers - T10005- .  
– Place a spacer -A- between the clutch pedal and the stop and  
then push the clutch pedal as far as the spacer.  
♦ Length of spacer = approximately 40 mm (1.57 in.) (for exam‐  
1
ple / " socket insert)  
2
– Disengage the securing bracket -B- and remove the clutch  
master cylinder from the mounting bracket in direction of  
-arrow 1 and arrow 2-.  
Installing  
Move the clutch pedal up to the stop in its resting position.  
40  
Rep. Gr.30 - Clutch  
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
– Install the mount -2- on the clutch master cylinder actuator rod  
-1-.  
– Place a spacer -A- between the clutch pedal and the stop and  
then push the clutch pedal as far as the spacer.  
♦ Length of spacer = approximately 40 mm (1.57 in.) (for exam‐  
1
ple / " socket insert)  
2
– Install the clutch master cylinder on the mounting bracket in  
direction of -arrow 1 and arrow 2-.  
– Push the clutch master cylinder actuator rod -1- in direction of  
-arrow- until the mount -2- clicks into the place in the clutch  
pedal.  
– Install the mounting bracket. Refer to  
⇒ “1.5 Mounting Bracket, Removing and Installing”, page 35 .  
1.7  
Clutch Position Sensor - G476- , Re‐  
moving and Installing  
Special tools and workshop equipment required  
♦ Hose Clamps - Up To 25mm - 3094-  
Removing  
– First check whether a coded radio is installed. If so, obtain the  
anti-theft code.  
– Disconnect the battery ground cable. Refer to ⇒ Electrical  
Equipment; Rep. Gr. 27 ; Battery; Battery, Disconnecting and  
Connecting .  
– Remove entire air filter housing if it is located near the battery.  
Refer to ⇒ Rep. Gr. 23 ; Diesel Direct Injection System; Air  
1. Clutch Mechanism, Servicing  
41