Get OperationandHousing -> 1.11 Selector Mechanism, Adjusting Guide for Volkswagen Golf 4 Door Fifth Generation (2003-2008)

Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤

6-Speed Manual Transmission 02Q - Edition 05.2013

Release the retainers -A- for the shift and selector cables -B- as

follows:

♦ Push the sleeve forward as far as it will go in direction of

-arrow 1-.

♦ Turn the sleeve to the right as far as it will go in direction of

-arrow 2- until it engages.

– Remove the retainers from the cables.

– Remove the lock washers -1 and 2-.

– Remove the cable bracket from the cables.

Installing

Install in reverse order of removal while. Note the following:

– Secure the shift cable and selector cable on the shift housing

with lock washers -2 and 3-.

– Attach the shift cable and the selector cable to the gearshift

lever and the selector lever inside the shift housing and secure

it with lock washers -1 and 4-.

Note

Lock washers -1 and 4- are no longer installed in shift mecha‐

nisms beginning in 11/2006.

– Install the base plate with a new seal on the gearshift housing

-arrows-. Refer to

⇒ Fig. ““Base Plate, Attaching to Gearshift Housing”“ ,

page 105 .

– Install the gearshift mechanism. Refer to ⇒ page 94 .

– Adjust the gearshift mechanism. Refer to

⇒ “1.11 Selector Mechanism, Adjusting”, page 97 .

1.11

Selector Mechanism, Adjusting

Connecting Pin - T10027A-

1. Shift Mechanism, Servicing

Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤

6-Speed Manual Transmission 02Q - Edition 05.2013

Note

♦ The following is important to make sure the gearshift adjust‐

ment is correct:

♦ Operating and transfer elements of shift mechanism must be

in proper condition.

♦ Shift mechanism must move freely.

♦ The transmission, clutch and clutch mechanism must also be

in proper condition.

•

Transmission in neutral.

– Remove the entire air filter housing if the bracket -A- for the

selector shaft and the securing mechanism for the shift and

selector cables are not accessible through it. Refer to ⇒ Rep.

Gr. 23 ; Diesel Direct Injection System; Air Filter Housing,

Removing and Installing or ⇒ Rep. Gr. 24 ; Air Filter; Air Filter

Housing, Removing and Installing .

– Pull the safety mechanism on the cable retainer for the shift

cable and the selector cable all the way forward in direction of

-arrow 1- and then lock it to the left in direction of -arrow 2-.

Hold the gearshift shaft secure as follows:

– Push the gearshift shaft in direction of -arrow 1-.

– While pressing down selector shaft, rotate lock bolt -A- upward

in direction of -arrow 3- and simultaneously press it in direction

of -arrow 2- until it engages in selector shaft.

– Remove the boot with the shifter knob and frame. Refer to

⇒ “1.4 Boot with Shifter Knob and Noise Insulation, Removing

and Installing”, page 79 .

– If equipped, remove the noise insulation.

Rep. Gr.34 - Operation and Housing

Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤

6-Speed Manual Transmission 02Q - Edition 05.2013

Hold the gearshift shaft secure as follows:

– Move the gearshift lever into neutral.

– Guide the Connecting Pin - T10027A- through the hole -A- and

into the hole -B-.

– Make sure the selector and shift cable -B- are inserted into the

retainer -A- without tension.

– Turn the locking mechanism on the shift cable retainer and the

selector shaft all the way to the right in direction of -arrow 1-.

The spring will push the safety mechanism into the starting posi‐

tion in direction of -arrow 2-.

– Turn the bracket -A- back into the starting position -arrow 2-.

•

The bracket -A- must get pushed out of the transmission in

direction of -arrow 1-.

1. Shift Mechanism, Servicing

Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤

6-Speed Manual Transmission 02Q - Edition 05.2013

– Pull the Connecting Pin - T10027A- out of the holes

-A and B-.

– If equipped, install the noise insulation.

– Install the boot, the gearshift knob and the frame. Refer to

⇒ “1.4 Boot with Shifter Knob and Noise Insulation, Removing

and Installing”, page 79 .

– Make sure the gearshift shaft moves easily.

– If it was removed earlier install the complete air filter housing.

Refer to ⇒ Rep. Gr. 23 ; Diesel Direct Injection System; Air

Filter Housing, Removing and Installing or ⇒ Rep. Gr. 24 ; Air

Filter; Air Filter Housing, Removing and Installing .

Function

•

The shift lever must rest in the 3rd/4th gear selector lever gate

when the transmission is in neutral.

– Operate the clutch.

– Move the gearshift lever (selector lever) several times through

all the gears. Pay particular attention to the operation of the

reverse gear lock.

– Should a gear fail to engage smoothly after repeated selection,

adjust the gearshift mechanism again. Refer to

⇒ “1.11 Selector Mechanism, Adjusting”, page 97 .

1.12

Selector Mechanism, Disassembling

and Assembling, from 11/2006

Special tools and workshop equipment required

♦ Window Release Tool - T10236-

♦ Press Piece - Multiple Use - VW412-

♦ Over-Center Spring Assembly Tool - T10178- or flat iron, 200

x 25 x 5 mm

♦ Engine Support Bridge - Engine Support 25 - 10-222A/25- or

flat iron, 350 X 30 X 5 mm

♦ - 4- = Puller - Counterstay , for example -Kukko 22/4-

♦ Wedge - T10357-

♦ Press Piece - Block - T10083-

♦ Allocate the grease for gearshift mechanism. Refer to the

Parts Catalog.

Disassembling

– Remove gearshift mechanism. Refer to

⇒ “1.9 Selector Mechanism, Removing and Installing”,

page 92 .

100

Rep. Gr.34 - Operation and Housing

OperationandHousing -> 1.11 Selector Mechanism, Adjusting for Your Volkswagen Golf 4 Door Fifth Generation (2003-2008)

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