2003-2008 Volkswagen Golf 4 Door OperationandHousing -> 15 Shift Forks, Servicing User Manual
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OperationandHousing -> 15 Shift Forks, Servicing for Your Volkswagen Golf 4 Door Fifth Generation (2003-2008)

Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
15  
Shift Forks, Servicing  
Special tools and workshop equipment required  
♦ Press Plate - VW402-  
♦ Press Piece - Rod - VW411-  
♦ Press Piece - Multiple Use - VW426-  
♦ Press Piece - Multiple Use - VW431-  
♦ Puller - Kukko Internal - 18.5-23.5mm - 21/3-  
♦ Puller - Kukko Counterstay - 22/1-  
1 - Rubber Damper  
❑ Can be removed and in‐  
stalled by hand  
2 - Gearshift Rod with 1st Gear  
and 2nd Gear Shift Fork  
3 - Gearshift Rod with 3rd Gear  
and 4th Gear Shift Fork  
4 - Gearshift Rod with 5th Gear  
and 6th Gear Shift Fork  
❑ On some transmission,  
is also for the reverse  
gear shift fork bearing  
5 - Reverse Gear Shift Fork  
❑ On the axle for the re‐  
verse gear shift fork. Re‐  
fer to  
⇒ Fig. ““The Reverse  
Gear Shift Fork -1- is  
Mounted on the  
Axle -2- behind the 5th  
and 6th Gear Shift  
Rod -3-.”“ , page 254  
❑ From transmission  
manufacture date  
3/6/06, ball sleeve  
-item 6-  
⇒ Item 6 (page 277) has  
been omitted  
❑ Sliding omission  
❑ Reverse gear shift fork  
is adapted  
❑ If the axle for the reverse  
gear shift fork is deleted,  
bearing on the shift rod  
for the 5th and 6th gear  
shift fork. Refer to  
⇒ Fig. ““The Reverse Gear Shift Fork -1- is Mounted on the Gearshift Rod with the 5th and 6th Gear Shift  
Fork -2-.”“ , page 254  
❑ Reverse gear shift fork differentiation. Refer to  
⇒ Fig. ““Reverse Gear Shift Fork Differentiation”“ , page 278  
❑ Refer to the Parts Catalog.  
6 - Ball Sleeve  
❑ Removing. Refer to  
⇒ Fig. ““Through Transmission Manufacture Date 3/5/06 - Remove Reverse Gear Shift Fork Ball  
Sleeve”“ , page 278 .  
15. Shift Forks, Servicing  
277  
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
❑ Installing. Refer to  
⇒ Fig. ““Through Transmission Manufacture Date 3/5/06 - Press In Reverse Gear Shift Fork Ball Sleeve”“ ,  
page 278 .  
❑ From transmission manufacture date 3/6/06, ball sleeve has been omitted  
❑ Sliding omission  
Reverse Gear Shift Fork Differentiation  
Dimension “a” mm Reverse Gear Shift  
Fork  
Mounting  
24  
18  
with ball sleeve  
without ball sleeve  
On the axle for the re‐  
verse gear shift fork.  
Refer to  
⇒ Fig. ““The Reverse  
Gear Shift Fork -1- is  
Mounted on the  
Axle -2- behind the  
5th and 6th Gear Shift  
Rod -3-.”“ , page 254  
15  
without ball sleeve  
Gearshift rod with  
shift fork for 5th and  
6th gear. Refer to  
⇒ Fig. ““The Reverse  
Gear Shift Fork -1- is  
Mounted on the  
Gearshift Rod with  
the 5th and 6th Gear  
Shift Fork -2-.”“ , page  
254  
Through Transmission Manufacture Date 3/5/06 - Remove Re‐  
verse Gear Shift Fork Ball Sleeve  
A - Internal Puller 18 to 23 mm , for example Puller - Kukko Internal  
- 18.5-23.5mm - 21/3-  
B - Counter Support , for example Puller - Kukko Counterstay -  
22/1-  
Through Transmission Manufacture Date 3/5/06 - Press In Re‐  
verse Gear Shift Fork Ball Sleeve  
278  
Rep. Gr.34 - Operation and Housing  

Related Topics

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