2003-2008 Volkswagen Golf 4 Door OperationandHousing -> 10 Axle Oil in Bevel Box, Checking or Adding User Manual
MyCarUserManual.com
USER MANUALS FOR EVERY MAKE & MODEL

OperationandHousing -> 10 Axle Oil in Bevel Box, Checking or Adding for Your Volkswagen Golf 4 Door Fifth Generation (2003-2008)

Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
10  
Axle Oil in Bevel Box, Checking or  
Adding  
⇒ “10.1 Gear Oil in Bevel Box, Checking”, page 218  
⇒ “10.2 Gear Oil in Bevel Box, Filling”, page 219  
Special tools and workshop equipment required  
♦ Torque Wrench 1331 5-50Nm - VAG1331-  
♦ Used Oil Collection and Extraction Unit - SMN372500-  
♦ Charging Device For Haldex Coupling 2 - VAS6291A-  
♦ Charging Device For Haldex Coupling 2 - Adapter 3 -  
VAS6291/3-  
♦ It is necessary to use the Oil Filler - Adapter 6 - VAS6262/6-  
on some oil containers.  
Bevel Box is Attached to the Side of Manual Transmission and  
has A Separate Self-Contained Oil System.  
Bevel box gear oil. Refer to the Parts Catalog.  
Check transmission fluid level inside the manual transmission.  
Refer to ⇒ “8 Transmission Fluid, Checking”, page 192 .  
10.1  
Gear Oil in Bevel Box, Checking  
Requirements  
Bevel box must be in the installation position.  
– Remove the noise insulation. Refer to ⇒ Body Exterior; Rep.  
Gr. 50 ; Noise Insulation .  
– Remove the right drive axle heat shield from bevel box  
-arrows-.  
– Place the Used Oil Collection and Extraction Unit -  
SMN372500- under the bevel box.  
Note  
Cover area below oil filler bolt -arrow- with a cloth.  
– Remove the oil filler plug -arrow- in the bevel box.  
The oil filler plug -arrow- must be replaced.  
Oil level is correct if bevel box is filled with oil as far as bottom  
edge of oil fill hole.  
If oil comes in contact with bevel box, remove the bevel box care‐  
fully.  
– Add gear oil if necessary. Refer to  
⇒ “10.2 Gear Oil in Bevel Box, Filling”, page 219 .  
– Install the new oil filler plug -arrow-.  
– Tighten the bolt to the specification. Refer to  
⇒ “10.2.1 Tightening Specification”, page 221 .  
218  
Rep. Gr.34 - Operation and Housing  
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
10.2  
Gear Oil in Bevel Box, Filling  
Requirements  
Bevel box must be in the installation position.  
– Remove the right drive axle heat shield from bevel box  
-arrows-.  
– Use the Charging Device For Haldex Coupling 2 - VAS6291A-  
to fill.  
– Route the Charging Device For Haldex Coupling 2 -  
VAS6291A- hose through the engine compartment.  
– If the vehicle has a particulate filter -A-, guide the hose from  
the Charging Device For Haldex Coupling 2 - VAS6291- past  
the filter on the right side.  
Note  
Cover area below oil filler bolt -arrow- with a cloth.  
– Place the Used Oil Collection and Extraction Unit -  
SMN372500- under the bevel box.  
– Remove the oil filler plug -arrow- in the bevel box.  
– Disconnect the Charging Device For Haldex Coupling 2 -  
Adapter 3 - VAS6291/3- and the elbow -A-.  
10. Axle Oil in Bevel Box, Checking or Adding  
219  
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
– Install the Adapter to the stop.  
– Attach the elbow -A- to the Adapter .  
– Make sure that the valve -arrow- is closed.  
– Install the oil container -A- on the Charging Device For Haldex  
Coupling 2 - VAS6291- .  
Note  
It is necessary to use the Wheel Alignment System - Wheel  
Adapter Extensions - VAS6292/6- on some oil containers.  
The hose must not sag.  
– Open the valve -arrow- and hold the oil container as shown.  
The bevel box is now filled.  
– Lift the vehicle after a few minutes.  
Note  
If the bevel gear is filled correctly, oil should leak out of the  
Adapter .  
If no oil is escaping, lower the vehicle and perform filling pro‐  
cedure again.  
– Lift the vehicle.  
– If oil leaks from the Adapter , set down the oil reservoir (for  
example, on a tool trolley).  
A portion of the excess oil runs back into the oil container.  
– When the fluid stops running back, press the button in direction  
of -arrow- and remove the Charging Device For Haldex Cou‐  
pling 2 (shown on the Charging Device For Haldex Coupling  
2 - Adapter 2 - VAS6291/2- ).  
– Make sure there is still oil in the Charging Device For Haldex  
Coupling 2 - VAS6291A- hose.  
– Remove the Adapter .  
220  
Rep. Gr.34 - Operation and Housing  
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
– Install the new oil filler plug -arrow-.  
– Tighten the oil filler plug to the specification. Refer to  
⇒ “10.2.1 Tightening Specification”, page 221 .  
Carefully remove any oil that has flowed onto the bevel box  
and other components.  
– Attach the right drive axle heat shield (if equipped) to the bevel  
box -arrows- and then tighten to the tightening specification.  
Refer to ⇒ “10.2.1 Tightening Specification”, page 221 .  
– Install the noise insulation. Refer to ⇒ Body Exterior; Rep. Gr.  
50 ; Noise Insulation .  
10.2.1  
Tightening Specification  
Oil Filler Plug  
15 Nm  
20 Nm  
♦ Replace the bolt.  
Right heat shield/drive axle to bevel gear  
10. Axle Oil in Bevel Box, Checking or Adding  
221  

Related Topics

1 Shift Mechanism, Servicing 1.1 Shift Mechanism Installation Position 1.2 Overview - Selector Mechanism 1.3 Overview - Gearshift Knob and Cover 1.4 Boot with Shifter Knob and Noise Insulation, Removing and Installing 1.5 Overview - Gearshift Lever and Gearshift Housing, through 10/2006 1.6 Overview - Gearshift Lever and Gearshift Housing, from 11/2006 1.7 Overview - Operating Cables 1.8 Plastic Relay Lever 1.9 Selector Mechanism, Removing and Installing 1.10 Gearshift Cable and Selector Cable, Removing and Installing 1.11 Selector Mechanism, Adjusting 1.12 Selector Mechanism, Disassembling and Assembling, from 11/2006 2 Transmission, Removing and Installing, Jetta from MY 2005... Diesel FWD 2.1 Transmission, Removing and Installing 2.2 Tightening Specifications 3 Transmission, Removing and Installing, Jetta from MY 2005... Gasoline FWD 3.1 Transmission, Removing and Installing 3.2 Tightening Specifications 4 Transmission, Removing and Installing, Jetta from MY 11, Diesel and Gasoline 4.1 Transmission, Removing and Installing 4.2 Tightening Specifications 5 Transmission, Removing and Installing, Jetta from MY 2005... AWD 5.1 Transmission, TDI, Removing and Installing 6 Transmission, Transporting 6.1 FWD, Transporting Transmission 6.2 AWD, Transporting Transmission 7 Transmission, Securing in Engine/Transmission Holder 8 Transmission Fluid, Checking 9 Bevel Box, Removing and Installing 9.1 Bevel Box, Vehicles with TDI Engine without Particulate Filter... 9.2 Bevel Box... Vehicles with a Turbo Diesel Engine with a Particulate Filter... 9.3 Bevel Box... Vehicles with a Turbo Diesel Engine with a Particulate Filter... 10.1 Gear Oil in Bevel Box, Checking 10.2 Gear Oil in Bevel Box, Filling 11 Transmission, Disassembling and Assembling 11.1 Overview - Transmission, FWD 11.2 Overview - Transmission, AWD 11.3 Overview - FWD 11.4 Overview - AWD 11.5 Transmission Housing and Gearshift Mechanism, Removing and Installing 11.6 Overview - Input Shaft, Output Shafts... FWD Vehicles 11.7 Overview - Input Shaft, Output Shaft... AWD Vehicles 11.8 Assembly Sequence, Transmission ?without? a Securing Ring A... 11.9 Assembly Sequence: I = Transmission ?with? a Securing Ring A... 12 Transmission Housing, Servicing 13 Clutch Housing, Servicing 14 Shift Unit, Servicing 14.1 Selector Shaft Seal, Replacing 15 Shift Forks, Servicing 16 Special Tools 17 Special Tools

Popular Owner Manuals