2003-2008 Volkswagen Golf 4 Door OperationandHousing -> 11.6 Overview - Input Shaft, Output Shafts... FWD Vehicles User Manual
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OperationandHousing -> 11.6 Overview - Input Shaft, Output Shafts... FWD Vehicles for Your Volkswagen Golf 4 Door Fifth Generation (2003-2008)

Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
If the Steel Bolts (out hex head) are the Replacement Part, Pay  
Attention to the Allocation  
A - Bolt with permanent washer  
B - Bolt without washer  
C - Bolt with permanent washer  
11.6  
Overview - Input Shaft, Output Shafts,  
Differentials and Shift Rods, Removing  
and Installing, for FWD Vehicles  
⇒ “11.6.1 Shafts and Gearshift Rods in Transmission Installation  
Location”, page 233  
11. Transmission, Disassembling and Assembling  
231  
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
1 - 1st through 4th Gear Output  
Shaft  
❑ Disassembling and as‐  
sembling. Refer to  
⇒ “2.2 Output Shaft, 1st  
to 4th Gears, Disassem‐  
bling and Assembling”,  
page 321 .  
❑ Installation position. Re‐  
fer to  
⇒ “11.6.1 Shafts and  
Gearshift Rods in  
Transmission Installa‐  
tion Location”,  
page 233 .  
2 - Gearshift Rod with 1st Gear  
and 2nd Gear Shift Fork  
❑ Installation position. Re‐  
fer to  
⇒ “11.6.1 Shafts and  
Gearshift Rods in  
Transmission Installa‐  
tion Location”,  
page 233 .  
3 - Gearshift Rod with 3rd Gear  
and 4th Gear Shift Fork  
❑ Installation position. Re‐  
fer to  
⇒ “11.6.1 Shafts and  
Gearshift Rods in  
Transmission Installa‐  
tion Location”,  
page 233 .  
4 - 5th, 6th and Reverse Gear  
Output Shaft  
❑ Disassembling and as‐  
sembling. Refer to  
⇒ “3 5th, 6th and Reverse Gear Output Shaft”, page 344 .  
❑ Installation position. Refer to  
⇒ “11.6.1 Shafts and Gearshift Rods in Transmission Installation Location”, page 233 .  
5 - Gearshift Rod with 5th Gear and 6th Gear Shift Fork  
❑ Installation position. Refer to  
⇒ “11.6.1 Shafts and Gearshift Rods in Transmission Installation Location”, page 233 .  
6 - Reverse Gear Shift Fork  
❑ Installation position. Refer to  
⇒ “11.6.1 Shafts and Gearshift Rods in Transmission Installation Location”, page 233 .  
❑ Difference. Refer to ⇒ Fig. ““Reverse Gear Shift Fork Differentiation”“ , page 278  
❑ Servicing. Refer to ⇒ “15 Shift Forks, Servicing”, page 277 .  
7 - Input Shaft  
❑ Disassembling and assembling. Refer to ⇒ “1.1 Overview - Input Shaft”, page 310 .  
❑ Replace grooved ball bearing on driveshaft after removing -item 6- ⇒ Item 6 (page 311) .  
8 - Reverse Shaft  
❑ With a thrust washer  
9 - Thrust Washer  
10 - Bleeder  
❑ Connect with clutch slave cylinder -item 14- ⇒ Item 14 (page 233)  
232  
Rep. Gr.34 - Operation and Housing  
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
11 - Clutch Housing  
❑ Servicing. Refer to ⇒ “13 Clutch Housing, Servicing”, page 269 .  
12 - Input Shaft Seal  
❑ Replacing. Refer to ⇒ “2.4 Input Shaft Seal, Replacing”, page 55 .  
13 - O-Ring  
❑ Install on the line connection  
❑ Coat with brake fluid before installing  
14 - Clutch Slave Cylinder with Release Bearing  
15 - Bolt  
❑ Quantity: 3  
❑ Replace after removing  
❑ Removing and installing -item 4- ⇒ Item 4 (page 50) .  
16 - Bolt  
❑ 33 Nm  
17 - Flange Shaft with Pressure Spring  
❑ Removing and installing. Refer to  
⇒ “1 Flange Shaft Seals, Manual Transmission Installed, Replacing for FWD Vehicles”, page 369 .  
❑ Assembling. Refer to ⇒ “5.1 FWD Differential, Disassembling and Assembling”, page 394 .  
18 - Differential  
❑ Disassembling and assembling. Refer to  
⇒ “5.1 FWD Differential, Disassembling and Assembling”, page 394 .  
11.6.1  
Shafts and Gearshift Rods in Transmis‐  
sion Installation Location  
1 - Input Shaft  
2 - 1st through 4th Gear Output Shaft  
3 - 5th, 6th and Reverse Gear Output Shaft  
4 - Reverse Shaft  
A - 3rd and 4th Gear Gearshift Rod  
B - 1st and 2nd Gear Gearshift Rod  
C - 5th and 6th Gear Gearshift Rod  
1)  
D - Reverse gear shift fork  
1)  
On some transmissions, the bearing on the reverse gear shift  
fork on the shift rod for 5th and 6th gear shift fork -C-. Refer to  
⇒ Fig. ““The Reverse Gear Shift Fork -1- is Mounted on the Gear‐  
shift Rod with the 5th and 6th Gear Shift Fork -2-.”“ , page 254 .  
Difference, reverse gear shift forks. Refer to  
⇒ Fig. ““Reverse Gear Shift Fork Differentiation”“ , page 278 .  
11. Transmission, Disassembling and Assembling  
233  
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
11.7  
Overview - Input Shaft, Output Shaft, Differential, Bevel Box and Shift Rods,  
Removing and Installing, for AWD Vehicles  
1 - 1st through 4th Gear Output  
Shaft  
❑ Installation position. Re‐  
fer to  
⇒ “11.6.1 Shafts and  
Gearshift Rods in  
Transmission Installa‐  
tion Location”,  
page 233 .  
❑ Disassembling and as‐  
sembling. Refer to  
⇒ “2.2 Output Shaft, 1st  
to 4th Gears, Disassem‐  
bling and Assembling”,  
page 321 .  
2 - Gearshift Rod with 1st Gear  
and 2nd Gear Shift Fork  
❑ Installation position. Re‐  
fer to  
⇒ “11.6.1 Shafts and  
Gearshift Rods in  
Transmission Installa‐  
tion Location”,  
page 233 .  
❑ Servicing. Refer to  
⇒ “15 Shift Forks, Serv‐  
icing”, page 277 .  
3 - Gearshift Rod with 3rd Gear  
and 4th Gear Shift Fork  
❑ Installation position. Re‐  
fer to  
⇒ “11.6.1 Shafts and  
Gearshift Rods in  
Transmission Installa‐  
tion Location”,  
page 233 .  
❑ Servicing. Refer to  
⇒ “15 Shift Forks, Serv‐  
icing”, page 277 .  
4 - 5th, 6th and Reverse Gear Output Shaft  
❑ Installation position. Refer to  
⇒ “11.6.1 Shafts and Gearshift Rods in Transmission Installation Location”, page 233 .  
❑ Disassembling and assembling. Refer to ⇒ “3 5th, 6th and Reverse Gear Output Shaft”, page 344 .  
5 - Gearshift Rod with 5th Gear and 6th Gear Shift Fork  
❑ Installation position. Refer to  
⇒ “11.6.1 Shafts and Gearshift Rods in Transmission Installation Location”, page 233 .  
6 - Reverse Gear Shift Fork  
❑ Installation position. Refer to  
⇒ “11.6.1 Shafts and Gearshift Rods in Transmission Installation Location”, page 233 .  
❑ Difference. Refer to ⇒ Fig. ““Reverse Gear Shift Fork Differentiation”“ , page 278  
❑ Servicing. Refer to ⇒ “15 Shift Forks, Servicing”, page 277 .  
7 - Input Shaft  
❑ Installation position. Refer to  
⇒ “11.6.1 Shafts and Gearshift Rods in Transmission Installation Location”, page 233 .  
❑ Disassembling and assembling. Refer to ⇒ “1.1 Overview - Input Shaft”, page 310 .  
234  
Rep. Gr.34 - Operation and Housing  

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