2003-2008 Volkswagen Golf 4 Door OperationandHousing -> 3.1 Transmission, Removing and Installing User Manual
MyCarUserManual.com
USER MANUALS FOR EVERY MAKE & MODEL

OperationandHousing -> 3.1 Transmission, Removing and Installing for Your Volkswagen Golf 4 Door Fifth Generation (2003-2008)

Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
3
Transmission, Removing and Instal‐  
ling, Jetta from MY 2005 , Golf Wag‐  
on from MY 2007 and Golf Wagon  
from MY 2010, Vehicles with Gaso‐  
line Engine and FWD  
⇒ “3.1 Transmission, Removing and Installing”, page 126 .  
⇒ “6 Transmission, Transporting”, page 189 .  
⇒ “3.2 Tightening Specifications”, page 143 .  
3.1  
Transmission, Removing and Installing  
Special tools and workshop equipment required  
♦ Engine Support Bridge - 10-222A-  
♦ Engine Support Bridge - Engine Support Feet - 10-222A/8-  
♦ Engine Support Bridge - Engine Support 3 - 10-222A /3-  
♦ Engine Support Bridge - Engine Support 18 - 10-222A /18-  
♦ Transmission Support - 3282-  
♦ Support Elements for transmission (determine when mounting  
the Mounting Plate on the Transmission Support )  
♦ Transmission Support - Mounting Plate 33 - 3282/33-  
♦ Transmission Support Jig - 3336- to transport the transmis‐  
sion.  
♦ Torque Wrench 1331 5-50Nm - VAG1331-  
♦ Torque Wrench 1332 40-200Nm - VAG1332-  
♦ Engine and Gearbox Jack - VAS6931-  
♦ Engine Support Bridge - Gearbox Bracket - T10346- quantity:  
2
♦ Engine Support Device - 3300A-  
♦ Slide Hammer Set - Adapter 40 - VW771/40-  
♦ Hose Clamps - Up To 25mm - 3094-  
♦ Grease for Clutch Disc Shaft Splines - G 000 100-  
♦ Allocate the grease for gearshift mechanism. Refer to the  
Parts Catalog.  
♦ M6 x 20 collar bolt  
♦ M6 x 80 collar bolt  
♦ M10 x 20 hex bolt  
Removing  
The Engine Support Bridge - 10-222A- and the Engine Support  
Bridge - Engine Support Feet - 10-222A/8- will be mounted on the  
longitudinal members later in the procedure.  
126  
Rep. Gr.34 - Operation and Housing  
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
•
To protect the edges of the fender, cover both Engine Support  
Bridge - Engine Support Feet - 10-222A/8- with cloth tape  
-arrow-. Refer to the Parts Catalog (Chemical Materials).  
– First check whether a coded radio is installed. If so, obtain the  
anti-theft code.  
– Disconnect the battery ground cable. Refer to ⇒ Electrical  
Equipment; Rep. Gr. 27 ; Battery; Battery, Disconnecting and  
Connecting .  
Later in the procedure, the Engine Support Bridge - 10-222A- is  
connected to the engine lifting eyes.  
– Remove the engine cover if it is blocking the lifting eyes.  
– Remove the air filter housing if it is located near the battery.  
Refer to ⇒ Rep. Gr. 24 ; Air Filter; Air Filter Housing, Remov‐  
ing and Installing .  
– Remove the battery, the battery cover and the battery tray.  
Refer to ⇒ Electrical Equipment; Rep. Gr. 27 ; Battery; Bat‐  
tery, Removing and Installing .  
– Remove the shift cable lock washer -3- from the transmission  
shift lever -1- and remove the cable from the pin -arrow-.  
Metal Relay Lever  
– Remove the selector cable lock washer -4- from the relay lever  
-2- and remove the cable from the pin -arrow-.  
Plastic Relay Lever  
– Remove the cable retainer from the selector cable.  
•
To avoid damage to the selector cable, the cable retainer must  
be disconnected from the selector lever before removal.  
– Pull the securing mechanism all the way forward in direction  
of -arrow 1- and then unlock to the left in direction of  
-arrow 2-.  
– Press the relay lever forward (in the direction of -arrow 3-).  
– The relay lever is removed together with the cable retainer  
later in the procedure.  
– Remove the cable bracket from the transmission -arrows-,  
move it to the side and tie it up.  
Gasoline Engine and FWD  
3. Transmission, Removing and Installing, Jetta from MY 2005 , Golf Wagon from MY 2007 and Golf Wagon from MY 2010, Vehic1les2w7ith  
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
Vehicles with A Pipe Between the Clutch Master and Slave Cyl‐  
inders  
– Clamp the clutch master cylinder hose using a Hose Clamps  
- Up To 25mm - 3094- .  
Vehicles with A Hose/Line Assembly between the Clutch Master  
and Slave Cylinders  
– Clamp off the hose on the hose/line assembly -A- to the clutch  
slave cylinder using the Hose Clamps - Up To 25mm - 3094- .  
Continuation for All  
– Pull the clamp -arrow- for the hose/line assembly or the pipe  
out all the way to the stop.  
– Remove the hose/line assembly or pipe from the bleeder/  
clutch slave cylinder and seal it off.  
Caution  
Do not press the clutch pedal anymore.  
– Remove the ground cable -1- from the top starter bolt.  
– Disconnect the connector -2- from the Back-Up Lamp Switch  
- F4- .  
– Disconnect the connector and the wire from the starter.  
– Remove the upper engine/transmission connecting bolts  
-arrows-.  
128  
Rep. Gr.34 - Operation and Housing  
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
– Remove the upper bolt from the starter.  
– Install the Engine Support Bridge - Gearbox Bracket - T10346-  
in the most rear hole out of the three holes in the battery tray.  
– Use a collar bolt M6 x 80 or one of the battery tray bolts for  
this.  
– Remove the foam piece on the upper edge of the left and right  
fender. Refer to ⇒ Body Exterior; Rep. Gr. 50 ; Fender .  
– If there are hose and cable connections located near the en‐  
gine lifting eyes for the Engine Support Bridge - 10-222A- ,  
these must now be removed.  
– Position the Engine Support Bridge - 10-222A- in front of the  
hood support.  
– Use:  
– Position the Engine Support Bridge - Engine Support Feet -  
10-222A/8- :  
– Attach the engine and the Engine Support Bridge - Gearbox  
Bracket - T10346- to the Engine Support Bridge - 10-222A- .  
Gasoline Engine and FWD  
3. Transmission, Removing and Installing, Jetta from MY 2005 , Golf Wagon from MY 2007 and Golf Wagon from MY 2010, Vehic1les2w9ith  
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
– Pretension the engine/transmission assembly and Engine  
Support Bridge - 10-222A- via the spindles.  
The left drive axle must be removed later in the procedure.  
– With the vehicle still standing on its wheels, loosen the left front  
collar bolt -arrow- a maximum 90°, otherwise the wheel bear‐  
ing will get damaged. Refer to ⇒ Suspension, Wheels, Steer‐  
ing; Rep. Gr. 40 ; Drive Axles, Removing and Installing .  
– Remove the noise insulation. Refer to ⇒ Body Exterior; Rep.  
Gr. 50 ; Noise Insulation .  
– Remove the lower part of the left front wheel housing liner.  
Refer to ⇒ Body Exterior; Rep. Gr. 66 ; Wheel Housing Liner .  
– Remove the Left Front Level Control System Sensor - G78-  
from the control arm, if equipped. Refer to ⇒ Rep. Gr. 40 .  
– Remove the bracket from the starter.  
– Remove the starter. Refer to ⇒ Electrical Equipment; Rep. Gr.  
27 ; Starter; Starter, Removing and Installing .  
– Remove the left charge air hose -arrow 1- and -arrow 2- and  
remove the charge air pipe on the engine. Refer to ⇒ Rep.  
Gr. 21 .  
– Remove the right charge air hose. Refer to ⇒ Rep. Gr. 21 .  
– Remove the air shroud -arrow- and the radiator fans. Refer to  
⇒ Rep. Gr. 19  
130  
Rep. Gr.34 - Operation and Housing  
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
– Remove the front exhaust pipe from the turbocharger  
(-arrow-). Refer to ⇒ Rep. Gr. 26 And secure it.  
– Remove the pendulum support.  
– Disconnect the connector -1- from the Oil Level Thermal Sen‐  
sor - G266- .  
– Remove the coupling rod from the stabilizer bar and move it  
to the side. Refer to⇒ Suspension, Wheels, Steering; Rep.  
Gr. 40 .  
– Remove the left drive axle. Refer to ⇒ Suspension, Wheels,  
Steering; Rep. Gr. 40 ; Drive Axles, Removing and Installing .  
– If equipped remove the drive axle heat shield -arrows-. Refer  
to ⇒ Suspension, Wheels, Steering; Rep. Gr. 40 ; Drive Axles,  
Overview and Servicing; Drive Axle Heat Shield .  
– Remove the right drive axle from the transmission and tie it up.  
Refer to ⇒ Suspension, Wheels, Steering; Rep. Gr. 40 ; Drive  
Axles, Removing and Installing .  
Gasoline Engine and FWD  
3. Transmission, Removing and Installing, Jetta from MY 2005 , Golf Wagon from MY 2007 and Golf Wagon from MY 2010, Vehic1les3w1ith  
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
– Remove the small flywheel cover plate -A- -arrows-, if equip‐  
ped.  
– Remove the hex collar bolts -arrows- on the left subframe  
mount -2- from the left bracket -1-.  
– Lower the transmission by adjusting the spindles, which are  
attached to the engine, to dimension -a- approximately 40 mm.  
Note  
When moving the engine/transmission assembly, pay attention to  
the connection lines, hoses and radiator.  
– Remove the bracket -1- from the transmission -arrows-.  
132  
Rep. Gr.34 - Operation and Housing  
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
Metal Relay Lever  
– Remove the lock washer -arrow- from the relay lever -1- and  
then remove the relay lever.  
Plastic Relay Lever  
– Remove the relay lever with the cable retainer  
⇒ “1.8 Plastic Relay Lever”, page 89 .  
Continuation for All  
– Remove the gearshift lever from the gearshift shaft.  
– Remove the bolt that connects the engine to the transmission  
-1-.  
Note  
Loosen the engine/transmission connecting bolt -3- and leave it  
in so that it is hand-tight.  
– Tighten the Engine Support Bridge - Gearbox Bracket -  
T10346- with the bolt -1- in the left threaded hole in the  
subframe.  
– Install the Engine Support Bridge - Gearbox Bracket - T10346-  
in the same angled position as the engine.  
-1- = M6 x 20 collar bolt  
– Secure the Engine Support Device - 3300A- on the Engine  
Support Bridge - Gearbox Bracket - T10346- .  
– Push the engine forward using the spindle on the Engine Sup‐  
port Device - 3300A- . Note the following when doing this:  
•
The A/C compressor -2- must not touch the refrigerant line  
-1- -arrow-.  
•
•
The generator must not touch the refrigerant line.  
The pressure pipe must not touch the radiator.  
Align the Transmission Support - 3282- with the Transmission  
Support - Mounting Plate 33 - 3282/33- in order to remove the  
“02Q” transmission.  
– Insert the Transmission Support - 3282- into the Engine and  
Gearbox Jack - VAS6931- .  
– Align the arms of the Transmission Support so that they match  
up with the holes in the Adjustment Plate .  
Gasoline Engine and FWD  
3. Transmission, Removing and Installing, Jetta from MY 2005 , Golf Wagon from MY 2007 and Golf Wagon from MY 2010, Vehic1les3w3ith  
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
– Install the Support Elements -A- as illustrated on the Adjust‐  
ment Plate .  
– Install the Transmission Support - Pins 29 - 3282/29- in place  
of the Mounting Element -C-.  
– Position the Engine-Gearbox Jack - VAG1383 A- under the  
vehicle. The arrow symbol -B- on the Adjusting Plate points in  
direction of travel.  
– Align the Adjusting Plate so that it is parallel to the transmis‐  
sion.  
– Secure the Slide Hammer Set - Adapter 40 - VW771/40- inside  
the threaded hole in the transmission housing as shown.  
– Install the Transmission Support - Pins 29 - 3282/29- into the  
hole on the transmission for the pendulum support bolt.  
– Secure the transmission on the Transmission Support - 3282-  
with an M10 x 20 bolt -A-.  
The drift -B- must be flush at the bottom with the guide on the  
Transmission Support - 3282- -arrow-.  
– Remove the connecting bolt -C- and the lower connecting  
bolts.  
– Separate the transmission from the engine (alignment  
sleeves).  
The right flange shaft -1- must be guided over the bolting eyelet  
of the engine -2-.  
Guide the right flange shaft -1- past the flywheel and the opening  
-arrow- in the intermediate plate.  
– Move the transmission in the area of the differential with the  
spindles of the Transmission Support - 3282- into an angled  
position.  
•
The differential, near the transmission, must face upward.  
– Guide the transmission and the differential over the subframe  
-A- and swing it out.  
134  
Rep. Gr.34 - Operation and Housing  
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
– If necessary, turn the transmission further upward in the area  
of the differential using the spindles of the Transmission Mount  
- 3282- .  
– Swivel the transmission further and carefully lower it.  
Note  
Pay attention to all of the lines when lowering the transmission.  
Installing  
Note  
♦ Refer to “Transmission, Removing” to get a list of the special  
tools needed. Refer to  
⇒ “3.1 Transmission, Removing and Installing”, page 126 .  
♦ Replace the self-locking nuts and bolts.  
♦ Replace bolts that were tightened with an additional turn.  
♦ Install any cable ties that were loosened or cut off during re‐  
moval at their same location.  
♦ Clean input shaft splines and (on used clutch plates) the hub  
splines, remove corrosion and apply a very thin coating of  
Grease for Clutch Disc Shaft Splines - G 000 100- to the  
splines. Then move the clutch plate back and forth on the input  
shaft until the hub moves freely on the shaft. Excess grease  
must be removed.  
– If the transmission is replaced, transfer the transmission shift  
lever and the relay lever.  
– Clean any locking compound residue from all threaded holes  
using a tap.  
– Check whether there are centering sleeves for the engine/  
transmission in the cylinder block; install if necessary.  
If the alignment sleeves are missing, it will be difficult to shift, there  
will be clutch problems and the transmission may make noises  
(loose rattling).  
Gasoline Engine and FWD  
3. Transmission, Removing and Installing, Jetta from MY 2005 , Golf Wagon from MY 2007 and Golf Wagon from MY 2010, Vehic1les3w5ith  
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
– Make sure the intermediate plate is engaged on the sealing  
flange and pushed onto the alignment sleeves -arrows-.  
– Check the release bearing for wear. Replace the clutch slave  
cylinder with release bearing if necessary. Refer to  
⇒ “2.2 Clutch Slave Cylinder with Release Bearing, Removing  
and Installing”, page 52 .  
– Tighten the Engine Support Bridge - Gearbox Bracket -  
T10346- with the bolt -1- in the left threaded hole in the  
subframe.  
– Install the Engine Support Bridge - Gearbox Bracket - T10346-  
in the same angled position as the engine.  
-1- = M6 x 20 collar bolt  
– Secure the Engine Support Device - 3300A- on the Engine  
Support Bridge - Gearbox Bracket - T10346- .  
– Push the engine forward using the spindle on the Engine Sup‐  
port Device - 3300A- . Note the following when doing this:  
•
The A/C compressor -2- must not touch the refrigerant line  
-1- -arrow-.  
•
•
The generator must not touch the refrigerant line.  
The pressure pipe must not touch the radiator.  
Align the Transmission Support - 3282- with the Transmission  
Support - Mounting Plate 33 - 3282/33- in order to install the “02Q”  
transmission.  
– Align the arms of the Transmission Support so that they match  
up with the holes in the Adjustment Plate .  
– Install the Support Elements -A- as illustrated on the Adjust‐  
ment Plate .  
– Install the Transmission Support - Pins 29 - 3282/29- in place  
of the Mounting Element -C-.  
– Place the transmission on the Engine and Gearbox Jack -  
VAS6931- .  
– Align the Adjustment Plate so that it is parallel to the trans‐  
mission.  
– Install the Transmission Support - Pins 29 - 3282/29- into the  
hole on the transmission for the pendulum support bolt.  
136  
Rep. Gr.34 - Operation and Housing  
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
– Secure the Slide Hammer Set - Adapter 40 - VW771/40- inside  
the threaded hole in the transmission housing as shown.  
– Secure the transmission on the Transmission Support - 3282-  
with an M10 x 20 bolt -A-.  
The drift -B- must be flush at the bottom with the guide on the  
Transmission Support - 3282- -arrow-.  
– Position the Engine and Gearbox Jack - VAS6931- under the  
vehicle. The arrow on the adjusting plate points in direction of  
travel.  
Note  
Pay attention to all of the lines when installing the transmission.  
– Using the spindles of the Transmission Support - 3282- , adjust  
the transmission so that the differential area is rotated in di‐  
rection of -arrow- upward.  
– Lift the transmission carefully.  
– Guide the transmission and differential -A- over the subframe.  
– Pay attention to the longitudinal member -arrows-.  
– Move the transmission toward the rear to the subframe.  
Gasoline Engine and FWD  
3. Transmission, Removing and Installing, Jetta from MY 2005 , Golf Wagon from MY 2007 and Golf Wagon from MY 2010, Vehic1les3w7ith  
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
•
After that, the right flange shaft -1- must be guided past the  
flywheel and the cut-out -arrow- in the intermediate plate.  
– Turn the transmission to its installed position using the spin‐  
dles of the Transmission Support - 3282- .  
– Align the transmission to the engine (alignment sleeves) and  
insert it.  
– Insert engine/transmission bolt -C- and tighten to tightening  
specification. Refer to  
⇒ “3.2 Tightening Specifications”, page 143 .  
– Install the engine/transmission connecting bolt -arrow- and  
tighten it to the tightening specification. Refer to  
⇒ “3.2 Tightening Specifications”, page 143 .  
– Remove the Engine Support Device - 3300A- and Engine  
Support Bridge - Gearbox Bracket - T10346- .  
– Install lower engine/transmission connecting bolts and tighten  
to tightening specification. Refer to  
⇒ “3.2 Tightening Specifications”, page 143 .  
– After transmission is bolted to engine at bottom, remove the  
Transmission Support - 3282- from transmission.  
– Install the upper engine/transmission connecting bolts and  
tighten them to the tightening specification. Refer to  
⇒ “3.2 Tightening Specifications”, page 143 .  
– Attach the transmission gearshift lever to the gearshift shaft.  
Refer to  
⇒ Fig. ““Installing the Transmission Shift Lever”“ , page 88 and  
tighten the nut to tightening specification -item 17-  
⇒ Item 17 (page 87) .  
Metal Relay Lever  
– Install the relay lever -1- and the lock washer -arrow-.  
Plastic Relay Lever  
– Install the relay lever with the cable retainer. Refer to  
⇒ “1.8 Plastic Relay Lever”, page 89 .  
Continuation for All  
138  
Rep. Gr.34 - Operation and Housing  
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
– Attach the bracket -1- with the new hex bolts to the transmis‐  
sion -arrows- and tighten them to the tightening specification.  
Refer to ⇒ “3.2 Tightening Specifications”, page 143 .  
– Align the engine/transmission in its installed position. Lift it un‐  
til the bracket -1- is in complete contact with the left subframe  
mount -2-.  
– Install the new hex bolts -arrows- of the left subframe mount  
-2- in the bracket -1- and tighten to the tightening position.  
Refer to ⇒ “3.2 Tightening Specifications”, page 143 .  
Note  
Install the engine/transmission mount free of tension. Refer to ⇒  
Rep. Gr. 10 ; Engine, Removing and Installing .  
WARNING  
Only remove the Engine Support Bridge - 10-222A- when all  
subframe mount bolts are tightened to the tightening specifi‐  
cation.  
– Install the flywheel cover plate -A- (if equipped) -arrows-. Refer  
to ⇒ “3.2 Tightening Specifications”, page 143 .  
Note  
♦ There are threaded inserts (for example “Heli Coil”) in the pen‐  
dulum support fastening holes.  
♦ How to recognize: there is a collar on the first thread -arrow-.  
♦ Observe the correct bolts and tightening specifications. Refer  
to ⇒ Suspension, Wheels, Steering; Rep. Gr. 40 ; Subframe;  
Overview - Subframe .  
Gasoline Engine and FWD  
3. Transmission, Removing and Installing, Jetta from MY 2005 , Golf Wagon from MY 2007 and Golf Wagon from MY 2010, Vehic1les3w9ith  
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
– Install the pendulum support. Refer to ⇒ Suspension, Wheels,  
Steering; Rep. Gr. 40 ; Subframe; Overview - Subframe .  
– Assemble the exhaust system. Refer to ⇒ Rep. Gr. 26 .  
– Install the drive axles. Refer to ⇒ Suspension, Wheels, Steer‐  
ing; Rep. Gr. 40 ; Drive Axles, Removing and Installing .  
– If equipped install the drive axle heat shield -arrows-. Refer to  
⇒ Suspension, Wheels, Steering; Rep. Gr. 40 ; Drive Axles,  
Overview and Servicing; Drive Axle Heat Shield .  
– Install the left coupling rod. Refer to ⇒ Suspension, Wheels,  
Steering; Rep. Gr. 40 .  
– Install the Left Front Level Control System Sensor - G78- in  
the control arm, if equipped. Refer to ⇒ Rep. Gr. 40 .  
– Connect the connector -1- to the Oil Level Thermal Sensor -  
G266- .  
140  
Rep. Gr.34 - Operation and Housing  
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
– Install the air shroud -arrow- and the radiator fans. Refer to ⇒  
Rep. Gr. 19  
– Install the charge air hoses -arrow 1 and arrow 2- and then  
connect the charge air pipe to the engine. Refer to ⇒ Rep. Gr.  
21 .  
– Position the starter and install the lower bolt. Refer to ⇒ Elec‐  
trical Equipment; Rep. Gr. 27 ; Starter; Starter, Removing and  
Installing .  
– Attach the bracket for the lines to the lower starter bolt.  
– Install the starter bolt and then connect the connector and  
wires to the starter. Refer to ⇒ Electrical Equipment; Rep. Gr.  
27 ; Starter; Starter, Removing and Installing .  
– Attach the ground cable -1- to the top starter bolt.  
– Connect the connector -2- to the Back-Up Lamp Switch - F4- .  
– Push the hose/line assembly or pipe -A- into the bleeder/clutch  
slave cylinder to the stop and push the clamp -arrow- down‐  
ward.  
– Pull on the line to make sure it is secure.  
– Remove the Hose Clamp - 3094- from the supply hose.  
– After removing the Hose Clamps - Up To 25mm - 3094- , bring  
the return hose back to its original shape.  
– Bleed the clutch mechanism. Refer to  
⇒ “1.10 Clutch Mechanism, Bleeding”, page 48 .  
– Make sure the vacuum hose for the brake system is installed  
correctly. Refer to ⇒ Brake System; Rep. Gr. 47 ; Hydraulic  
System .  
Gasoline Engine and FWD  
3. Transmission, Removing and Installing, Jetta from MY 2005 , Golf Wagon from MY 2007 and Golf Wagon from MY 2010, Vehic1les4w1ith  
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
– Attach the cable mounting bracket to the transmission and  
tighten the bolts and nuts -arrows- to the tightening specifica‐  
tion -item 6- ⇒ Item 6 (page 86) and -item 10-  
⇒ Item 10 (page 86) .  
– Apply a small amount of grease to the pin -arrow- on the gear‐  
shift lever -1-.  
Refer to the Parts Catalog for the grease allocation.  
– Slide the shift cable onto the respective pins -arrow- and se‐  
cure it with a new lock washer -3-.  
Metal Relay Lever  
– Apply a small amount of grease to the pin -arrow- of the relay  
lever -2-.  
Refer to the Parts Catalog for the grease allocation.  
– Slide the selector cable onto the respective pins -arrow- and  
secure it with a new lock washer -4-.  
Plastic Relay Lever  
– Insert the selector cable into the cable retainer.  
Continuation for All  
– Adjust the gearshift mechanism. Refer to  
⇒ “1.11 Selector Mechanism, Adjusting”, page 97 .  
– Install the battery tray, battery cover and the battery. Refer to  
⇒ Electrical Equipment; Rep. Gr. 27 ; Battery; Battery, Re‐  
moving and Installing .  
– Install the air filter housing, if it was removed earlier. Refer to  
⇒ Rep. Gr. 24 ; Air Filter; Air Filter Housing, Removing and  
Installing .  
– Install the plenum chamber cover and seal. Refer to ⇒ Body  
Exterior; Rep. Gr. 50 ; Plenum Chamber Cover; Plenum  
Chamber Cover, Removing and Installing .  
– Attach the foam pieces to the upper edges on the left and right  
fenders. Refer to ⇒ Body Exterior; Rep. Gr. 50 ; Fender .  
– Install the engine cover if necessary.  
– Connect the battery and observe procedure after connecting  
battery. Refer to ⇒ Electrical Equipment; Rep. Gr. 27 ; Battery;  
Battery, Disconnecting and Connecting .  
– Check the transmission fluid level. Refer to  
⇒ “8 Transmission Fluid, Checking”, page 192 .  
– Install the lower part of the left front wheel housing liner. Refer  
to ⇒ Body Exterior; Rep. Gr. 66 ; Wheel Housing Liner .  
– Install the noise insulation. Refer to ⇒ Body Exterior; Rep. Gr.  
50 ; Noise Insulation .  
– Check the headlamp adjustment if the vehicle has a Left Front  
Level Control System Sensor - G78- . Refer to ⇒ Electrical  
Equipment; Rep. Gr. 94 ; Headlamps; Headlamp, Adjusting .  
142  
Rep. Gr.34 - Operation and Housing  

Related Topics

OperationandHousing
1 Shift Mechanism, Servicing 1.1 Shift Mechanism Installation Position 1.2 Overview - Selector Mechanism 1.3 Overview - Gearshift Knob and Cover 1.4 Boot with Shifter Knob and Noise Insulation, Removing and Installing 1.5 Overview - Gearshift Lever and Gearshift Housing, through 10/2006 1.6 Overview - Gearshift Lever and Gearshift Housing, from 11/2006 1.7 Overview - Operating Cables 1.8 Plastic Relay Lever 1.9 Selector Mechanism, Removing and Installing 1.10 Gearshift Cable and Selector Cable, Removing and Installing 1.11 Selector Mechanism, Adjusting 1.12 Selector Mechanism, Disassembling and Assembling, from 11/2006 2 Transmission, Removing and Installing, Jetta from MY 2005... Diesel FWD 2.1 Transmission, Removing and Installing 2.2 Tightening Specifications 3 Transmission, Removing and Installing, Jetta from MY 2005... Gasoline FWD 3.2 Tightening Specifications 4 Transmission, Removing and Installing, Jetta from MY 11, Diesel and Gasoline 4.1 Transmission, Removing and Installing 4.2 Tightening Specifications 5 Transmission, Removing and Installing, Jetta from MY 2005... AWD 5.1 Transmission, TDI, Removing and Installing 6 Transmission, Transporting 6.1 FWD, Transporting Transmission 6.2 AWD, Transporting Transmission 7 Transmission, Securing in Engine/Transmission Holder 8 Transmission Fluid, Checking 9 Bevel Box, Removing and Installing 9.1 Bevel Box, Vehicles with TDI Engine without Particulate Filter... 9.2 Bevel Box... Vehicles with a Turbo Diesel Engine with a Particulate Filter... 9.3 Bevel Box... Vehicles with a Turbo Diesel Engine with a Particulate Filter... 10 Axle Oil in Bevel Box, Checking or Adding 10.1 Gear Oil in Bevel Box, Checking 10.2 Gear Oil in Bevel Box, Filling 11 Transmission, Disassembling and Assembling 11.1 Overview - Transmission, FWD 11.2 Overview - Transmission, AWD 11.3 Overview - FWD 11.4 Overview - AWD 11.5 Transmission Housing and Gearshift Mechanism, Removing and Installing 11.6 Overview - Input Shaft, Output Shafts... FWD Vehicles 11.7 Overview - Input Shaft, Output Shaft... AWD Vehicles 11.8 Assembly Sequence, Transmission ?without? a Securing Ring A... 11.9 Assembly Sequence: I = Transmission ?with? a Securing Ring A... 12 Transmission Housing, Servicing 13 Clutch Housing, Servicing 14 Shift Unit, Servicing 14.1 Selector Shaft Seal, Replacing 15 Shift Forks, Servicing 16 Special Tools 17 Special Tools

Popular Owner Manuals

Audi
Audi
BMW
BMW
Citroen
Citroen
Ford
Ford
Honda
Honda
Peugeot
Peugeot