2003-2008 Volkswagen Golf 4 Door OperationandHousing -> 1.8 Plastic Relay Lever User Manual
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OperationandHousing -> 1.8 Plastic Relay Lever for Your Volkswagen Golf 4 Door Fifth Generation (2003-2008)

Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
– Remove the gearshift cable lock washer -3- from the gearshift  
lever -1-.  
– Remove the shift cable from the pins -arrow-.  
Metal Relay Lever  
– Remove the selector cable circlip -4- from the relay lever -2-.  
– Remove the selector cable from the pins.  
Plastic Relay Lever  
– Remove the relay lever with the cable retainer. Refer to  
⇒ “1.8 Plastic Relay Lever”, page 89 .  
– Pry the cable retainer out. Refer to  
⇒ Fig. ““Removing the Selector Cable Retainer from the Plas‐  
tic Relay Lever.”“ , page 92 .  
Continuation for All Shift Mechanisms  
– Apply a small amount of grease on the pins on the transmis‐  
sion shift lever -arrows- -1- and on the relay lever -2-.  
Refer to the Parts Catalog for the grease allocation.  
– Replace the lock washer -3- and the lock washer -4- on the  
metal relay lever each time they are removed.  
– Attach the shift cable with lock washer -3- (metal relay lever)  
and selector cable with lock washer -4-.  
Note  
If a plastic relay lever is installed, it must be installed together with  
the cable retainer. Refer to  
⇒ “1.8 Plastic Relay Lever”, page 89 .  
– Adjust the gearshift mechanism. Refer to  
⇒ “1.11 Selector Mechanism, Adjusting”, page 97 .  
1.8  
Plastic Relay Lever  
A plastic relay lever is installed from 05/2007. Two versions may  
be installed.  
♦ Relay lever with tab or  
♦ Relay lever with clip  
Note the following when removing and installing:  
To remove the relay lever, it is necessary to remove the cable  
retainer from the selector cable.  
This prevents damage to the selector cable.  
– Pull the securing mechanism all the way forward in direction  
of -arrow 1- and then unlock to the left in direction of  
-arrow 2-.  
– Press the relay lever forward (in the direction of -arrow 3-).  
1. Shift Mechanism, Servicing  
89  
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
Relay Lever with Tab -arrow 1-  
– Press the tab -arrow 1- down as far as the stop and remove  
the relay lever together with the cable retainer. Move it in the  
operating direction when doing so.  
Relay Lever with Clip -arrow 1-.  
– Remove the clip -arrow 1- and the relay lever together with the  
cable retainer.  
Continuation for All  
The cable retainer must be behind the catch -arrow 2-.  
The cable retainer may only be removed with the relay lever  
removed. Refer to  
⇒ Fig. ““Removing the Selector Cable Retainer from the Plas‐  
tic Relay Lever.”“ , page 92 .  
90  
Rep. Gr.34 - Operation and Housing  
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
Note  
For installing, lubricate the following areas very carefully.  
Relay lever shaft -A- in direction of -arrows-.  
Gearshift lever glide track -B-, fits into the relay lever.  
The relay lever and gearshift lever in the illustration may differ  
from the original part.  
Refer to the Parts Catalog for the grease allocation.  
– Press the cable retainer on the relay lever. Refer to  
⇒ Fig. ““Installing the Cable Retainer”“ , page 92 .  
– Insert the relay lever together with the cable retainer as far as  
the stop.  
Relay Lever with Tab -arrow 1-  
The catch -arrow 1- secures the relay lever.  
Make sure it engages securely.  
The cable retainer must be behind the catch -arrow 2-.  
Relay Lever with Clip -arrow 1-.  
The clip -arrow 1- secures the relay lever.  
Make sure the clips locks securely.  
The cable retainer must be behind the catch -arrow 2-.  
1. Shift Mechanism, Servicing  
91  
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
Removing the Selector Cable Retainer from the Plastic Relay  
Lever.  
The relay lever is removed.  
– Insert a flat-blade screwdriver -A- between the bushing -B- and  
the relay lever.  
Installing the Cable Retainer  
The relay lever is removed.  
The cable retainer may only be installed at the bushing  
-arrow-.  
The cable retainer must move freely on the relay lever.  
It must be behind the tab -arrow 2-.  
1.9  
Selector Mechanism, Removing and In‐  
stalling  
Special tools and workshop equipment required  
♦ Torque Wrench 1331 5-50Nm - VAG1331-  
♦ Refer to the Parts Catalog for the grease allocation.  
92  
Rep. Gr.34 - Operation and Housing  

Related Topics

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