1998-2005 Volkswagen Lupo 2 Door Descriptions of work -> Cooling system: checking frost protection and coolant level User Manual
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Descriptions of work -> Cooling system: checking frost protection and coolant level for Your Volkswagen Lupo 2 Door First Generation (1998-2005)

Lupo 1999 ➤ , Lupo 3L 1999 ➤  
Maintenance - Edition 03.2018  
4.19  
Cooling system: checking frost protec‐  
tion and coolant level  
Note  
The water used for mixing has a major influence on the effec‐  
tiveness of the coolant. Because the water quality differs from  
country to country and even from region to region, the quality  
of the water to be used in the cooling system has been speci‐  
fied by Volkswagen. Distilled water fulfils all requirements.  
Therefore, only ever use distilled water when mixing coolant  
for topping up or renewing coolant.  
Use only coolant additives which conform with the ⇒ Elec‐  
tronic parts catalogue (ETKA) . Other coolant additives may  
reduce corrosion protection substantially. The resulting dam‐  
age could lead to loss of coolant and subsequent severe  
damage to the engine.  
Mixed in the proper proportions, coolant inhibits frost and cor‐  
rosion damage as well as scaling. Coolant additives also raise  
the boiling point of the coolant. Therefore, the cooling system  
must be filled all year round with a coolant additive.  
Because of its high boiling point, the coolant improves engine  
reliability under heavy loads, particularly in countries with trop‐  
ical climates.  
Use ONLY refractometer - T10007A- for determining current  
anti-freeze value.  
Frost protection must be guaranteed down to -25°C as a min‐  
imum and, in countries with arctic conditions, down to approx.  
-36°C. Increasing the frost protection is permissible only if cli‐  
matic conditions require stronger frost protection. It may, how‐  
ever, be increased only to a maximum of -48°C. Otherwise,  
the cooling effect will be impaired.  
Do not reduce the coolant concentration by adding water even  
in warmer seasons and in warmer countries. Frost protection  
must be guaranteed down to at least -25°C.  
Read off anti-freeze figures for respective replenished coolant  
additive.  
The temperature read off the refractometer - T10007A- corre‐  
sponds to the »ice flocculation point«. Flakes of ice may start  
forming in the coolant at this temperature.  
Never reuse old coolant.  
Use only a water/coolant additive mixture as a slip agent for  
coolant hoses.  
4.19.1  
Frost protection: checking and replen‐  
ishing coolant additive if necessary  
Special tools and workshop equipment required  
4. Descriptions of work:  
57  
Lupo 1999 ➤ , Lupo 3L 1999 ➤  
Maintenance - Edition 03.2018  
♦ Refractometer - T10007 A-  
Note  
Read precise value for the following tests at light-dark border.  
Using a pipette, place a drop of water on the glass to improve the  
readability of the light-dark border. The light-dark border can be  
clearly recognised on the “WATERLINE”.  
– Check concentration of coolant additive using refractometer -  
T10007 A- (refer to operating instructions).  
The scale -1- of the refractometer is calibrated for coolant addi‐  
tives G12; G12 Plus, G12 Plus Plus and G11.  
The scale -2- is only calibrated for coolant additive G13.  
– If frost protection is too low, you must drain some coolant and  
add coolant additive .  
Note  
If the currently used coolant additive cannot be determined  
precisely, use the scale -2- for coolant additive G13.  
Observe environmental regulations for disposal.  
– Check coolant additive concentration after road test again.  
4.19.2  
Coolant level: checking, replenishing  
coolant if necessary  
– Check coolant level on expansion tank with engine cold.  
♦ Delivery inspection: Coolant level at max. marking.  
♦ Inspection service: Coolant level between min. and max.  
marking.  
– If coolant is too low, add required amount according to mixture  
ratio.  
Note  
If fluid loss is greater than can be expected through normal use,  
determine source and rectify (repair measure).  
58  
4. Descriptions of work:  
Lupo 1999 ➤ , Lupo 3L 1999 ➤  
Maintenance - Edition 03.2018  
4.19.3  
Mixing ratio:  
Caution  
Use only distilled water for mixing coolant additives. The use  
of distilled water ensures optimum protection against corro‐  
sion.  
Frost protection to  
Coolant additive  
portion  
Distilled water  
-25 °C  
-36 °C  
approx. 40%  
approx. 50 %  
approx. 60 %  
approx. 50 %  
4.20  
Air filter: Cleaning housing and renew‐  
ing filter element  
4.20.1  
Engine codes AER, ALL  
Carry out following procedure:  
Removing:  
Note  
The bolts must be loosened or tightened only by hand. When  
loosening or tightening the securing bolts it is only permitted  
to use a power screwdriver if:  
Speed of power screwdriver max. 200 rpm  
Specified torque: max. 3 Nm  
– Unscrew securing bolts -arrows-.  
– Lift filter housing upper part and remove upwards.  
4. Descriptions of work:  
59  

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