1998-2005 Volkswagen Lupo 2 Door Descriptions of work -> Removing and installing engine compartment cover (noise insulation) User Manual
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Descriptions of work -> Removing and installing engine compartment cover (noise insulation) for Your Volkswagen Lupo 2 Door First Generation (1998-2005)

Lupo 1999 ➤ , Lupo 3L 1999 ➤  
Maintenance - Edition 03.2018  
♦ Poly V-belt: checking condition ⇒ page 83  
♦ Protective bellows: inspecting ⇒ page 83  
♦ Manual gearbox/final drive: Check oil level, fill oil if necessary  
⇒ page 83  
♦ Automated manual gearbox (DSG): Check oil level, top-up  
hydraulic oil if necessary ⇒ page 86  
♦ Brake system: visual check for leaks and damage  
⇒ page 89  
♦ Front and rear brake pads: Check thickness ⇒ page 90  
♦ Underbody protection: carry out visual check for damage  
⇒ page 92  
♦ Track rod ends: checking clearance, security and boots  
⇒ page 92  
♦ Swivel joints: inspecting ⇒ page 93  
♦ Checking breakdown set ⇒ page 94  
♦ Tyres (including spare wheel): Check condition and wear pat‐  
tern ⇒ page 94  
♦ Tyre tread depth (including spare wheel): Check  
⇒ page 95  
♦ Tyre pressures (including spare): Check, correct if necessary  
⇒ page 95  
♦ Automatic gearbox: Check ATF level, top-up ATF if necessary  
⇒ page 98  
♦ Brake and clutch system: changing brake fluid ⇒ page 98  
♦ Brake fluid level (dependent upon lining wear): checking  
⇒ page 100  
♦ Headlight adjustment: Check, adjust headlight if necessary  
⇒ page 100  
♦ Carrying out road test ⇒ page 111  
4.1  
Removing and installing engine com‐  
partment cover (noise insulation)  
Carry out following procedure:  
4.1.1  
Engine codes AER, AFK, AHT, AHW,  
AKU, AKQ, ALD, ALL, ANV, AQQ, ARR,  
AUA, AUB, AUC, AUD, AVY, BBY  
– Remove hexagon nuts and unclip securing clips -arrows-.  
Swing noise insulation tray down and remove.  
Note  
Do not reuse securing clips, they must be renewed each time the  
noise insulation is removed.  
Installation is carried out in the reverse sequence of removal.  
4. Descriptions of work:  
25  
Lupo 1999 ➤ , Lupo 3L 1999 ➤  
Maintenance - Edition 03.2018  
4.1.2  
Engine codes ANY, AYZ  
– Remove bolts and unclip securing clips -arrows-. Swing noise  
insulation tray down and remove.  
Note  
Do not reuse securing clips, they must be renewed each time the  
noise insulation is removed.  
Installation is carried out in the reverse sequence of removal.  
4.2  
Battery: checking battery terminal  
clamps for secure seating  
4.2.1  
Engine codes AER, AFK, AHT, AHW,  
AKU, AKQ, ALD, ALL, ANV, AMF, APE,  
AQQ, AUA, AUB, AUC, AUD, BBY  
Special tools and workshop equipment required  
♦ Torque wrench - V.A.G 1331-  
Note  
A securely seated battery clamp ensures trouble free function and  
long service life of the battery.  
Carry out following procedure:  
– Press lugs -arrows- together and open cover sidewards.  
26  
4. Descriptions of work:  

Related Topics

Battery: checking battery terminal clamps for secure seating Battery: Check Wheel bolts: tightening to specified torque Clock: setting to correct time Radio: Activating anti-theft coding Transportation devices: removing blocking pieces from springs on front axle Engine oil level: Check, replenish if necessary Driver and front passenger airbags: Visual check of airbag units Window wiper and washer system and headlight washer system: Checking function Wiper blades: Checking for damage; checking park position... Carry out vehicle system test Automated manual gearbox (DSG): Carrying out basic setting Service interval display: Resetting Door arrester: grease Sunroof: checking function, cleaning and greasing guide rails Folding fabric sunroof: Cleaning and greasing guide rails Engine and components in engine compartment: inspecting for leaks and damage Cooling system: checking frost protection and coolant level Air filter: Cleaning housing and renewing filter element Spark plugs: Renewing Power assisted steering: Check fluid level Fuel filter: Renewing (diesel engine) Fuel filter: Draining water (diesel engine) Dust and pollen filter: renew filter element Toothed belt: Checking for wear (diesel engine ?2000) Camshaft drive toothed belt: Checking (4-cylinder petrol engine) Toothed belt: Renewing (diesel engine with engine code AKU) Toothed belt and camshaft drive tensioning roller: Renewing (diesel engine) Engine oil: Draining or extracting and replenishing; renewing oil filter Poly V-belt: checking condition Boots: inspecting Manual gearbox/final drive: Checking oil level, filling oil as required Automated manual gearbox (DSG): Checking oil level, filling hydraulic oil as required Brake system: inspect for leaks and damage Front and rear brake pads/linings: Check thickness Underbody protection: Carry out visual check for damage Track rod ends: checking clearance, firm seating and boots Swivel joints: inspecting Checking breakdown set Tyres (including spare wheel): Checking condition and wear pattern Tyre tread depth (including spare wheel): Checking Tyre pressure (including spare wheel): Checking, correcting if necessary Automatic gearbox: Checking ATF level, filling ATF as required Brake and clutch system: Changing brake fluid Brake fluid level (dependent upon brake pad/lining wear): check Headlight adjustment: Checking, adjusting if necessary Carry out road test

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