1998-2005 Volkswagen Lupo 2 Door Descriptions of work -> Toothed belt and camshaft drive tensioning roller: Renewing (diesel engine) User Manual
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Descriptions of work -> Toothed belt and camshaft drive tensioning roller: Renewing (diesel engine) for Your Volkswagen Lupo 2 Door First Generation (1998-2005)

Lupo 1999 ➤ , Lupo 3L 1999 ➤  
Maintenance - Edition 03.2018  
Note  
If faults are found, always renew toothed belt. This can avoid  
breakdowns and malfunctions. The replacement of a toothed belt  
is a repair measure.  
When checking condition, especially watch for following damage:  
-A- Cracks (coating)  
-B- Side contact  
-C- Fraying  
-D- Cracks (in teeth base)  
4.28  
Toothed belt: Renewing (diesel engine  
with engine code AKU)  
Note  
Generally it is not necessary to renew the toothed belt before the  
actual change interval is reached. Especially cracks on the belt  
side are not relevant for service life and cannot be covered by  
goodwill or warranty processing.  
– Carry out procedure: »Engine mechanics; Crankshaft« ⇒ En‐  
gine mechanics; Crankshaft; Rep. gr. 13 ; Removing and  
installing toothed belt »Removing and installing toothed belt«  
4.29  
Toothed belt and camshaft drive ten‐  
sioning roller: Renewing (diesel engine  
with engine codes AMF, ANY and AYZ)  
Note  
Generally it is not necessary to renew the toothed belt before the  
actual change interval is reached. Especially cracks on the belt  
side are not relevant for service life and cannot be covered by  
goodwill or warranty processing.  
– Carry out procedure:»Engine mechanics; Cylinder head, valve  
gear« ⇒ Engine mechanics; Cylinder head, valve gear; Rep.  
gr. 15 ; Removing and installing toothed belt »Removing and  
installing toothed belt«  
4.30  
Engine oil: Draining or extracting and re‐  
plenishing; renewing oil filter  
Special tools and workshop equipment required  
4. Descriptions of work:  
79  

Related Topics

Removing and installing engine compartment cover (noise insulation) Battery: checking battery terminal clamps for secure seating Battery: Check Wheel bolts: tightening to specified torque Clock: setting to correct time Radio: Activating anti-theft coding Transportation devices: removing blocking pieces from springs on front axle Engine oil level: Check, replenish if necessary Driver and front passenger airbags: Visual check of airbag units Window wiper and washer system and headlight washer system: Checking function Wiper blades: Checking for damage; checking park position... Carry out vehicle system test Automated manual gearbox (DSG): Carrying out basic setting Service interval display: Resetting Door arrester: grease Sunroof: checking function, cleaning and greasing guide rails Folding fabric sunroof: Cleaning and greasing guide rails Engine and components in engine compartment: inspecting for leaks and damage Cooling system: checking frost protection and coolant level Air filter: Cleaning housing and renewing filter element Spark plugs: Renewing Power assisted steering: Check fluid level Fuel filter: Renewing (diesel engine) Fuel filter: Draining water (diesel engine) Dust and pollen filter: renew filter element Toothed belt: Checking for wear (diesel engine ?2000) Camshaft drive toothed belt: Checking (4-cylinder petrol engine) Toothed belt: Renewing (diesel engine with engine code AKU) Engine oil: Draining or extracting and replenishing; renewing oil filter Poly V-belt: checking condition Boots: inspecting Manual gearbox/final drive: Checking oil level, filling oil as required Automated manual gearbox (DSG): Checking oil level, filling hydraulic oil as required Brake system: inspect for leaks and damage Front and rear brake pads/linings: Check thickness Underbody protection: Carry out visual check for damage Track rod ends: checking clearance, firm seating and boots Swivel joints: inspecting Checking breakdown set Tyres (including spare wheel): Checking condition and wear pattern Tyre tread depth (including spare wheel): Checking Tyre pressure (including spare wheel): Checking, correcting if necessary Automatic gearbox: Checking ATF level, filling ATF as required Brake and clutch system: Changing brake fluid Brake fluid level (dependent upon brake pad/lining wear): check Headlight adjustment: Checking, adjusting if necessary Carry out road test

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