Trim,insulation for Your Volkswagen Multivan SUV Seventh Generation (2024-2025)

Multivan 2025 ➤ , Multivan 2022 ➤  
General body repairs, interior - Edition 09.2024  
70 – Trim, insulation  
1
Safety information and repair notes  
1.1  
Safety information  
Observe safety information ⇒ Safety information and repair  
lk  
notes; Rep. gr. 00 ; Safety information .  
1.2  
Repair instructions  
Observe repair instructions ⇒ Safety and repair instructions;  
Rep. gr. 00 ; Repair instructions .  
1. Safety information and repair notes  
101  
Multivan 2025 ➤ , Multivan 2022 ➤  
General body repairs, interior - Edition 09.2024  
2
Front door trims  
2.1  
Assembly overview – front door trim  
The overview is shown for the left side of the vehicle as an  
example.  
1 - Clip  
❑ Qty. 7  
2 - Mirror cover trim  
❑ ⇒ Rep. gr. 70 ; Re‐  
moving and installing  
mirror cover trim  
3 - Trim for button  
❑ Top  
❑ ⇒ Rep. gr. 70 ; Re‐  
moving and installing  
button/switch trim  
4 - Central locking SAFE‐  
LOCK function warning lamp  
- K133-  
❑ ⇒ Electrical system;  
Rep. gr. 96 ; Lights;  
Removing and instal‐  
ling central locking  
SAFELOCK function  
warning lamp [K133]  
5 - Bolt  
❑ Qty. 2  
❑ 4.5 Nm  
6 - Trim for button  
❑ Bottom  
❑ ⇒ Rep. gr. 70 ; Re‐  
moving and installing  
button/switch trim  
7 - Trim panel  
❑ ⇒ Rep. gr. 70 ; Re‐  
moving and installing  
trim  
8 - Rotary clip  
❑ Qty. 2  
9 - Front left entry light - W31-  
❑ ⇒ Electrical system; Rep. gr. 96 ; Lights; Removing and installing front entry light [W31]/[W32]  
10 - Bolt  
❑ 2 Nm  
11 - Front door trim  
❑ Depending on equipment/installation period  
❑ ⇒ Rep. gr. 70 ; Removing and installing front door trim  
102  
Rep. gr.70 - Trim, insulation  
Multivan 2025 ➤ , Multivan 2022 ➤  
General body repairs, interior - Edition 09.2024  
2.2  
Removing and installing trim  
Removal and installation are described for left side of vehicle as  
an example.  
Removing  
– Use commercially available plastic wedge to unclip trim pan‐  
el -2- from door trim -1-.  
Installing  
Install in reverse order of removal.  
2.3  
Removing and installing front door trim  
Special tools and workshop equipment required  
♦ Wedge - T10383-  
Removal and installation are described for the left side of vehi‐  
cle as an example.  
Removing  
– Remove trim ⇒ Rep. gr. 70 ; Removing and installing trim .  
– Unscrew bolts -1-.  
2. Front door trims  
103  
Multivan 2025 ➤ , Multivan 2022 ➤  
General body repairs, interior - Edition 09.2024  
lk  
– Unscrew bolt -1-.  
– Release rotary clip -2- by turning it 90° in direction of  
-arrow-.  
– Use wedge - T10383- to release clips -2-.  
– Pull front door trim -1- upwards out of window slot inner seal.  
NOTICE  
Risk of damage to the Bowden cable due to deformation.  
– Do not bend or kink the Bowden cable.  
104  
Rep. gr.70 - Trim, insulation  
Multivan 2025 ➤ , Multivan 2022 ➤  
General body repairs, interior - Edition 09.2024  
– Unclip Bowden cable -1-.  
– Move Bowden cable -1- until ball head -2- can be removed  
upwards.  
– Disconnect electrical connectors.  
l
Installing  
Install in reverse order of removal, observing the following:  
– Turn locking mechanism from position -2- to position -1-.  
Important  
•
The front door trim can only be installed when the locking  
mechanism is in position -1-.  
2. Front door trims  
105  
Multivan 2025 ➤ , Multivan 2022 ➤  
General body repairs, interior - Edition 09.2024  
If a new door trim has been installed:  
– Using suitable tool, make hole for additional equipment.  
All vehicles (continued)  
Tightening torques  
♦ ⇒ Rep. gr. 70 ; Assembly overview – front door trim  
2.4  
Removing and installing mirror cover  
trim  
Removal and installation are described for the left side of vehi‐  
cle as an example.  
lk  
Removing  
– Remove front door trim ⇒ Rep. gr. 70 ; Removing and  
installing front door trim .  
– Unclip mirror cover trim -2- from door frame -1- using com‐  
mercially available plastic wedge.  
Installing  
Install in reverse order of removal.  
2.5  
Removing and installing button/switch  
trim  
2.5.1  
Removing and installing button trim,  
upper  
Removal and installation are described for left side of vehicle as  
an example.  
106  
Rep. gr.70 - Trim, insulation  
Multivan 2025 ➤ , Multivan 2022 ➤  
General body repairs, interior - Edition 09.2024  
Removing  
– Use a commercially available plastic wedge to unclip trim  
for upper button -1- in direction of -arrow-, and pull it off far  
enough to gain access to electrical connector.  
– Disconnect electrical connector.  
– Remove trim for upper button -1-.  
Installing  
Install in reverse order of removal.  
2.5.2  
Removing and installing button trim,  
lower  
lk  
Removal and installation are described for left side of vehicle as  
an example.  
Removing  
– Use a commercially available plastic wedge to unclip trim  
for lower button -1- in direction of -arrow-, and pull it off far  
enough to gain access to electrical connector.  
– Disconnect electrical connector.  
– Remove trim for lower button -1-.  
Installing  
Install in reverse order of removal.  
2. Front door trims  
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General body repairs, interior - Edition 09.2024  
3
Rear door trims  
3.1  
Assembly overview – rear door trim  
The overview is shown for the left side of the vehicle as an  
example.  
1 - Window frame trim  
❑ ⇒ Rep. gr. 70 ; Re‐  
moving and installing  
window frame trim  
2 - Bolt  
❑ Qty. 2  
❑ 9 Nm  
3 - Interior door handle  
❑ ⇒ Rep. gr. 70 ; Re‐  
moving and installing  
interior door handle  
4 - Window frame trim  
❑ Interior door handle  
❑ ⇒ Rep. gr. 70 ; Re‐  
moving and installing  
window frame trim, in‐  
terior door handle  
5 - Rear door trim  
❑ ⇒ Rep. gr. 70 ; Re‐  
moving and installing  
rear door trim  
6 - Trim panel  
❑ ⇒ Rep. gr. 70 ; Re‐  
moving and installing  
trim  
7 - Clip  
❑ Qty. 14  
3.2  
Removing and installing trim  
Removal and installation are described for left side of vehicle as  
an example.  
108  
Rep. gr.70 - Trim, insulation  
Multivan 2025 ➤ , Multivan 2022 ➤  
General body repairs, interior - Edition 09.2024  
lk  
Removing  
– Unclip trim panel -1- using commercially available plastic  
wedge and remove.  
Installing  
Install in reverse order of removal.  
3.3  
Removing and installing interior door  
handle  
Removal and installation are described for left side of vehicle as  
an example.  
Removing  
– Remove window frame trim ⇒ Rep. gr. 70 ; Removing and  
installing window frame trim .  
– Unscrew bolts -2-.  
– Remove interior door handle -1-.  
– Disconnect electrical connector.  
3. Rear door trims  
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Multivan 2025 ➤ , Multivan 2022 ➤  
General body repairs, interior - Edition 09.2024  
– Detach Bowden cable -2- from interior door handle -1-.  
lk  
Installing  
Install in reverse order of removal, observing the following:  
Tightening torques  
♦ ⇒ Rep. gr. 70 ; Assembly overview – rear door trim  
3.4  
Removing and installing rear door trim  
Special tools and workshop equipment required  
♦ Wedge - T10383-  
Removal and installation are described for left side of vehicle as  
an example.  
Removing  
– Remove interior door handle trim ⇒ Rep. gr. 70 ; Removing  
and installing window frame trim, interior door handle trim .  
110  
Rep. gr.70 - Trim, insulation  
Multivan 2025 ➤ , Multivan 2022 ➤  
General body repairs, interior - Edition 09.2024  
– Use wedge - T10383- to release clips -2-.  
– Pull rear door trim -1- out of inner window slot seal far  
enough to gain access to electrical connectors.  
– Disconnect electrical connectors.  
– Remove rear door trim -1-.  
lk  
Installing  
Install in reverse order of removal, observing the following:  
– Turn locking mechanism from position -2- to position -1-.  
Important  
•
The rear door trim can only be installed when the locking  
mechanism is in position -1-.  
3.5  
Removing and installing window frame  
trim  
3.5.1  
Removing and installing window frame  
trim  
Removal and installation are described for left side of vehicle as  
an example.  
3. Rear door trims  
111  
Multivan 2025 ➤ , Multivan 2022 ➤  
General body repairs, interior - Edition 09.2024  
Removing  
– Release rear door trim in upper area ⇒ Rep. gr. 70 ; Re‐  
moving and installing rear door trim .  
– Remove trim for interior door handle ⇒ Rep. gr. 70 ; Re‐  
moving and installing window frame trim, interior door han‐  
dle .  
– Release retaining clips -2- using commercially available  
plastic wedge.  
– Remove window frame trims -1-.  
Installing  
Install in reverse order of removal.  
3.5.2  
Removing and installing window frame  
trim, interior door handle  
Removal and installation are described for the left side of vehi‐  
cle as an example.  
Removing  
– Unclip window frame trim -1- using commercially available  
plastic wedge, and detach it.  
Installing  
Install in reverse order of removal.  
112  
Rep. gr.70 - Trim, insulation  
Multivan 2025 ➤ , Multivan 2022 ➤  
General body repairs, interior - Edition 09.2024  
lk  
4
Dash panel  
4.1  
Assembly overview - dash panel  
The overview shows a left-hand drive vehicle as an example.  
For right-hand drive vehicles, the layout is a mirror image.  
4. Dash panel  
113  
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General body repairs, interior - Edition 09.2024  
1 - Bolt  
❑ Qty. 18  
❑ ⇒ page 115  
❑ 1.5 Nm  
2 - Centre dash panel cover  
❑ Top  
❑ ⇒ Rep. gr. 70 ; Re‐  
moving and installing  
centre dash panel cov‐  
er  
3 - Cover for dash pan‐  
el/head-up display  
❑ ⇒ Rep. gr. 70 ;  
Removing and instal‐  
ling cover for dash pan‐  
el/head-up display  
4 - Dash panel storage com‐  
partment  
❑ Depending on equip‐  
ment/installation period  
❑ ⇒ Rep. gr. 70 ;  
Removing and instal‐  
ling dash panel storage  
compartment  
5 - Loudspeaker trim  
❑ Depending on equip‐  
ment/installation period  
❑ ⇒ Rep. gr. 70 ; Re‐  
moving and installing  
loudspeaker trim  
6 - Mounting for loudspeaker  
❑ Depending on equip‐  
ment/installation period  
❑ ⇒ Rep. gr. 70 ; Removing and installing loudspeaker mounting  
7 - Side defroster vent  
❑ ⇒ Rep. gr. 70 ; Removing and installing side defroster vent  
8 - Dash panel end cover  
❑ Front passenger side  
❑ ⇒ Rep. gr. 70 ; Removing and installing dash panel end cover  
9 - Outer dash panel vents  
❑ ⇒ Rep. gr. 70 ; Removing and installing outer dash panel vents  
10 - Dash panel trim panel  
❑ Front passenger side  
❑ ⇒ Rep. gr. 70 ; Removing and installing dash panel trim  
11 - Centre dash panel cover  
❑ Bottom  
❑ ⇒ Rep. gr. 70 ; Removing and installing centre dash panel cover  
12 - Centre vent  
❑ ⇒ Rep. gr. 70 ; Removing and installing centre vent  
13 - MMI screen cover  
❑ ⇒ Rep. gr. 70 ; Removing and installing cover for MMI screen  
114  
Rep. gr.70 - Trim, insulation  
Multivan 2025 ➤ , Multivan 2022 ➤  
General body repairs, interior - Edition 09.2024  
14 - Dash panel insert trim  
❑ ⇒ Rep. gr. 70 ; Removing and installing trim for dash panel insert  
15 - Dash panel trim panel  
❑ Driver side  
❑ ⇒ Rep. gr. 70 ; Removing and installing dash panel trim  
16 - Outer dash panel vents  
❑ ⇒ Rep. gr. 70 ; Removing and installing outer dash panel vents  
17 - Dash panel  
❑ ⇒ Rep. gr. 70 ; Removing and installing dash panel  
lk  
18 - Dash panel end cover  
❑ Driver side  
❑ ⇒ Rep. gr. 70 ; Removing and installing dash panel end cover  
19 - Side defroster vent  
❑ ⇒ Rep. gr. 70 ; Removing and installing side defroster vent  
Dash panel – specified torque and tightening sequence  
Bolts  
Specified torque/turning fur‐  
ther angle  
-1- through -14-  
1.5 Nm  
4.2  
Removing and installing dash panel  
end cover  
4.2.1  
Removing and installing dash panel  
end cover, driver side  
Removal and installation are described for a left-hand drive  
vehicle as an example.  
4. Dash panel  
115  
lk  
Multivan 2025 ➤ , Multivan 2022 ➤  
General body repairs, interior - Edition 09.2024  
Removing  
– Release retaining clips -2- using a commercially available  
plastic wedge, and remove dash panel end cover -1-.  
Installing  
Install in reverse order of removal, observing the following:  
– Restore sealing lip of door seal to installation position.  
4.2.2  
Removing and installing dash panel  
end cover, front passenger side  
Removal and installation are described for a left-hand drive  
vehicle as an example.  
Removing  
– Release retaining clips -3- with a commercially available  
plastic wedge, and pull off dash panel end cover -1- far  
enough to gain access to electrical connector.  
– Disconnect electrical connector -2-.  
– Remove dash panel end cover -1-.  
116  
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Multivan 2025 ➤ , Multivan 2022 ➤  
General body repairs, interior - Edition 09.2024  
Installing  
Install in reverse order of removal, observing the following:  
lk  
– Restore sealing lip of door seal to installation position.  
4.3  
Removing and installing dash panel  
trim  
4.3.1  
Removing and installing dash panel  
trim, driver side  
Special tools and workshop equipment required  
♦ removal wedge set - VAS 895 015-  
The dash panel trim on driver side will henceforth be referred to  
as “trim panel”.  
Removal and installation are described for a left-hand drive  
vehicle as an example.  
Removing  
– Lever off trim panel -1- using removal wedge from removal  
wedge set - VAS 895 015- , and remove it.  
Installing  
Install in reverse order of removal.  
4.3.2  
Removing and installing dash panel  
trim, passenger side  
Special tools and workshop equipment required  
♦ removal wedge set - VAS 895 015-  
The dash panel trim on front passenger side will henceforth be  
referred to as “trim panel”.  
Removal and installation are described for a left-hand drive  
vehicle as an example.  
4. Dash panel  
117  
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General body repairs, interior - Edition 09.2024  
Removing  
– Lever off trim panel -1- using removal wedge from removal  
wedge set - VAS 895 015- , and remove it.  
Installing  
Install in reverse order of removal, observing the following:  
lk  
– Clip in dash panel trim on front passenger side starting at  
driver side.  
4.4  
Removing and installing cover for MMI  
screen  
Special tools and workshop equipment required  
♦ removal wedge set - VAS 895 015-  
The MMI screen cover will henceforth be referred to as “cover”.  
Removal and installation are described for a left-hand drive  
vehicle as an example.  
Removing  
– Remove dash panel trim on front passenger side ⇒ Rep.  
gr. 70 ; Removing and installing dash panel trim .  
– Remove dash panel insert trim ⇒ Rep. gr. 70 ; Removing  
and installing dash panel insert trim .  
118  
Rep. gr.70 - Trim, insulation  
Multivan 2025 ➤ , Multivan 2022 ➤  
General body repairs, interior - Edition 09.2024  
– Unscrew bolt -2-.  
– Use removal wedge from removal wedge set - VAS 895 015-  
to lever off cover -1- far enough to gain access to electrical  
connectors.  
– Disconnect electrical connectors.  
– Remove cover -1-.  
lk  
Installing  
Install in reverse order of removal, observing the following:  
Tightening torques  
♦ ⇒ Rep. gr. 70 ; Assembly overview - dash panel  
4.5  
Removing and installing loudspeaker  
trim  
Special tools and workshop equipment required  
♦ removal wedge set - VAS 895 015-  
Removing  
– Use removal wedge from removal wedge set - VAS 895 015-  
to lever off loudspeaker trim -1- starting from left side, and  
remove it.  
Installing  
Install in reverse order of removal.  
4.6  
Removing and installing dash panel  
Removal and installation are described for a left-hand drive  
vehicle as an example.  
4. Dash panel  
119  
Multivan 2025 ➤ , Multivan 2022 ➤  
General body repairs, interior - Edition 09.2024  
lk  
Removing  
– Remove dash panel insert - KX2- ⇒ Electrical system; Rep.  
gr. 90 ; Dash panel insert; Removing and installing dash  
panel insert [KX2] .  
– Remove display unit for front information display and operat‐  
ing unit control unit - J685- ⇒ Communication; Rep. gr. 91 ;  
Components/control units; Removing and installing display  
unit for front information display and operating unit control  
unit [J685] .  
– Remove steering column electronics control unit - J527-  
⇒ Electrical system; Rep. gr. 94 ; Steering column switch  
module; Removing and installing steering column electronics  
control unit [J527] .  
– Remove storage compartment for dash panel ⇒ Rep.  
gr. 70 ; Removing and installing storage compartment for  
dash panel .  
– Remove upper A-pillar trim at rear left and right ⇒ Rep.  
gr. 70 ; Removing and installing upper A-pillar trim .  
– Remove centre dash panel trims ⇒ Rep. gr. 70 ; Removing  
and installing centre dash panel trim .  
– Remove centre vent ⇒ Rep. gr. 70 ; Removing and instal‐  
ling steering centre vent .  
– Remove dash panel trim on driver side ⇒ Rep. gr. 68 ;  
Removing and installing dash panel trim on driver side .  
– Remove centre console ⇒ Rep. gr. 68 ; Removing and  
installing centre console .  
– Remove upper glove compartment ⇒ Rep. gr. 68 ; Remov‐  
ing and installing glove compartment .  
Vehicles with control unit for head-up display - J898-  
– Remove control unit for head-up display - J898- ⇒ Electrical  
system; Rep. gr. 90 ; Dash panel insert; Removing and  
installing control unit for head-up display  
All vehicles (continued)  
Vehicles with centre loudspeaker - R208-  
– Remove mounting for loudspeaker ⇒ Rep. gr. 70 ; Remov‐  
ing and installing mounting for loudspeaker .  
120  
Rep. gr.70 - Trim, insulation  
lk  
Multivan 2025 ➤ , Multivan 2022 ➤  
General body repairs, interior - Edition 09.2024  
All vehicles (continued)  
– Unscrew bolts -1-.  
– Unscrew bolts -1-.  
4. Dash panel  
121  
lk  
Multivan 2025 ➤ , Multivan 2022 ➤  
General body repairs, interior - Edition 09.2024  
– Unscrew bolts -1-.  
– Unscrew bolts -1-.  
– Move wiring harness clear.  
Important  
•
The aid of an additional person is required for the subse‐  
quent work steps.  
– Pull off dash panel -1- far enough for electrical connectors to  
become accessible.  
– Disconnect electrical connectors.  
– Remove dash panel -1-, and set it down on a soft surface.  
122  
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Multivan 2025 ➤ , Multivan 2022 ➤  
General body repairs, interior - Edition 09.2024  
Installing  
Install in reverse order of removal, observing the following:  
– Connect electrical connectors until they engage audibly.  
– Make sure that no electrical wires are trapped.  
Tightening torques  
♦ ⇒ Rep. gr. 70 ; Assembly overview - dash panel  
♦ ⇒ Rep. gr. 69 ; Assembly overview – front passenger air‐  
bag  
4.7  
Removing and installing cover for dash  
panel/head-up display  
lk  
Special tools and workshop equipment required  
♦ removal wedge set - VAS 895 015-  
The cover for dash panel/head-up display will henceforth be  
referred to as “cover”.  
Removing  
– Lever off cover -1- using removal wedge from removal  
wedge set - VAS 895 015- , and remove it.  
Installing  
Install in reverse order of removal.  
4.8  
Removing and installing loudspeaker  
mounting  
Special tools and workshop equipment required  
♦ removal wedge set - VAS 895 015-  
4. Dash panel  
123  
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General body repairs, interior - Edition 09.2024  
Removing  
– Remove loudspeaker trim ⇒ Rep. gr. 70 ; Removing and  
installing loudspeaker trim .  
lk  
– Unscrew bolts -2-.  
– Use removal wedge from removal wedge set - VAS 895 015-  
to lever off loudspeaker mounting -1- far enough to gain  
access to electrical connector.  
– Disconnect electrical connector.  
– Remove mounting for loudspeaker -1-.  
Installing  
Install in reverse order of removal, observing the following:  
Tightening torques  
♦ ⇒ Rep. gr. 70 ; Assembly overview - dash panel  
4.9  
Removing and installing outer dash  
panel vents  
4.9.1  
Removing and installing outer dash  
panel vent, driver side  
Special tools and workshop equipment required  
♦ removal wedge set - VAS 895 015-  
124  
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Multivan 2025 ➤ , Multivan 2022 ➤  
General body repairs, interior - Edition 09.2024  
Removing  
– Lever out outer dash panel vent on driver side -1- using  
removal wedge from removal wedge set - VAS 895 015- ,  
and remove it.  
lk  
Installing  
Install in reverse order of removal.  
4.9.2  
Removing and installing outer dash  
panel vents, front passenger side  
Special tools and workshop equipment required  
♦ removal wedge set - VAS 895 015-  
Removing  
– Remove upper glove compartment ⇒ Rep. gr. 68 ; Remov‐  
ing and installing glove compartment .  
– Lever out outer dash panel vent on front passenger side -1-  
using removal wedge from removal wedge set - VAS 895  
015- , and remove it.  
Installing  
Install in reverse order of removal.  
4.10  
Removing and installing trim for dash  
panel insert  
Special tools and workshop equipment required  
4. Dash panel  
125  
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General body repairs, interior - Edition 09.2024  
♦ removal wedge set - VAS 895 015-  
Removing  
– Remove dash panel trims ⇒ Rep. gr. 70 ; Removing and  
installing dash panel trim .  
– Lever off dash panel insert trim -1- using removal wedge  
from removal wedge set - VAS 895 015- .  
– Unclip dash panel insert trim -1- from upper steering column  
trim, and remove it.  
Installing  
Install in reverse order of removal.  
4.11  
Removing and installing centre vent  
Special tools and workshop equipment required  
♦ removal wedge set - VAS 895 015-  
Removing  
– Remove lower centre dash panel trim ⇒ Rep. gr. 70 ; Re‐  
moving and installing centre dash panel trim .  
– Use removal wedge from removal wedge set - VAS 895 015-  
to lever off centre vent -1- far enough to gain access to  
electrical connector.  
– Disconnect electrical connector.  
– Remove centre vent -1-.  
126  
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Multivan 2025 ➤ , Multivan 2022 ➤  
General body repairs, interior - Edition 09.2024  
Installing  
Install in reverse order of removal.  
4.12  
Removing and installing side defroster  
vent  
Removal and installation are described for left side of vehicle as  
an example.  
Removing  
– Remove dash panel end cover ⇒ Rep. gr. 70 ; Removing  
and installing dash panel end cover .  
– Unclip side defroster vent -1- using commercially available  
plastic wedge, and remove it.  
lk  
Installing  
Install in reverse order of removal.  
4.13  
Removing and installing centre dash  
panel cover  
4.13.1  
Removing and installing centre dash  
panel cover, top  
Special tools and workshop equipment required  
♦ removal pliers - 3392-  
♦ removal wedge set - VAS 895 015-  
The upper centre dash panel cover will henceforth be referred  
to as “dash panel cover”.  
Removing  
4. Dash panel  
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Multivan 2025 ➤ , Multivan 2022 ➤  
General body repairs, interior - Edition 09.2024  
Vehicles with control unit for head-up display - J898-  
– Remove cover for dash panel/head-up display ⇒ Rep.  
gr. 70 ; Removing and installing cover for dash panel/head-  
up display .  
All vehicles (continued)  
– Remove upper A-pillar trims at front ⇒ Rep. gr. 70 ; Remov‐  
ing and installing upper A-pillar trim .  
lk  
– Unscrew bolts -2- on left and right.  
– Mask off dash panel in area of dash panel cover -1- using  
commercially available adhesive tape.  
– Use removal wedge from removal wedge set - VAS 895 015-  
to slightly lift up dash panel cover -1-, and fit removal pliers -  
3392- in area marked with -arrow-.  
– Use removal pliers - 3392- to lever off dash panel cover -1-  
starting from left.  
– Pull dash panel cover -1- out of mountings -3- far enough to  
gain access to electrical connector.  
– Disconnect electrical connector.  
– Remove dash panel trim -1-.  
Installing  
Install in reverse order of removal, observing the following:  
Tightening torques  
♦ ⇒ Rep. gr. 70 ; Assembly overview - dash panel  
4.13.2  
Removing and installing centre dash  
panel cover, bottom  
Special tools and workshop equipment required  
♦ removal wedge set - VAS 895 015-  
The lower centre dash panel cover will henceforth be referred to  
as “dash panel cover”.  
Removal and installation are described for a left-hand drive  
vehicle as an example.  
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Removing  
– Remove dash panel end cover on front passenger side  
⇒ Rep. gr. 70 ; Removing and installing dash panel end  
cover .  
– Use removal wedge from removal wedge set - VAS 895 015-  
to lever off dash panel cover -1- far enough to gain access to  
electrical connector.  
– Disconnect electrical connector.  
– Remove dash panel trim -1-.  
lk  
Installing  
Install in reverse order of removal, observing the following:  
– Clip in dash panel cover starting from left.  
4.14  
Removing and installing dash panel  
storage compartment  
Removing  
– Open storage compartment for dash panel -2-.  
– Remove lining mat -1-.  
– Unscrew bolts -3-.  
4. Dash panel  
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– Remove storage compartment for dash panel -1- in direction  
of -arrow-.  
Installing  
Install in reverse order of removal, observing the following:  
lk  
Tightening torques  
♦ ⇒ Rep. gr. 70 ; Assembly overview - dash panel  
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5
Central tube for dash panel  
lk  
5.1  
Assembly overview – dash panel cross  
member  
5.1.1  
Assembly overview – dash panel cross member, left-hand drive vehicles  
1 - Dash panel cross member  
❑ ⇒ Rep. gr. 70 ; Re‐  
moving and installing  
dash panel cross mem‐  
ber  
2 - Bolt  
❑ 20 Nm  
3 - Bolt  
❑ Qty. 3  
❑ 4 Nm  
4 - Bolt  
❑ Qty. 2  
❑ 20 Nm  
5 - Stud  
❑ Qty. 2  
❑ 20 Nm  
6 - Nut  
❑ Qty. 2  
❑ 20 Nm  
7 - Nut  
❑ 8 Nm  
8 - Bracket  
❑ For centre console  
9 - Bolt  
❑ Qty. 2  
❑ 20 Nm  
5.1.2  
Assembly overview – dash panel cross member, right-hand drive vehicles  
5. Central tube for dash panel  
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1 - Dash panel cross member  
❑ ⇒ Rep. gr. 70 ; Re‐  
moving and installing  
dash panel cross mem‐  
ber  
2 - Bolt  
❑ 20 Nm  
3 - Bolt  
❑ Qty. 3  
❑ 4 Nm  
4 - Bolt  
❑ 20 Nm  
5 - Stud  
❑ Qty. 2  
❑ 20 Nm  
6 - Bolt  
❑ Qty. 2  
❑ 20 Nm  
7 - Nut  
❑ Qty. 2  
❑ 20 Nm  
8 - Crash bar  
❑ ⇒ Rep. gr. 70 ; Re‐  
moving and installing  
crash bar  
9 - Bolt  
❑ Qty. 2  
❑ 20 Nm  
10 - Bracket  
❑ For centre console  
11 - Nut  
❑ 8 Nm  
5.2  
Removing and installing dash panel  
cross member  
Dash panel cross member will henceforth be referred to as  
“cross member”.  
Removal and installation are described for a left-hand drive  
vehicle as an example.  
Removing  
– Remove plenum chamber cover ⇒ General body repairs,  
exterior; Rep. gr. 50 ; Plenum chamber bulkhead; Removing  
and installing plenum chamber cover .  
– Remove dash panel ⇒ Rep. gr. 70 ; Removing and instal‐  
ling dash panel .  
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– Remove front floor covering ⇒ Rep. gr. 70 ; Removing and  
installing floor covering .  
– Remove dash panel insulation.  
– Remove footwell vent on driver side ⇒ Heating, air condi‐  
tioning; Rep. gr. 87 ; Air duct; Removing and installing foot‐  
well vent on driver side .  
– Remove footwell vent on front passenger side ⇒ Heating,  
air conditioning; Rep. gr. 87 ; Air duct; Removing and instal‐  
ling footwell vent on front passenger side .  
– Remove air duct for defrost function vent ⇒ Heating, air con‐  
ditioning system; Rep. gr. 87 ; Air duct system; Removing  
and installing air duct for defrost function vent .  
– Remove air duct for centre dash panel vent ⇒ Heating, air  
conditioning system; Rep. gr. 87 ; Air duct system; Remov‐  
ing and installing air duct for centre dash panel vent .  
– Remove bracket for control unit 1 for information electronics  
- J794- ⇒ Communication; Rep. gr. 91 ; Removing and  
installing bracket for control unit 1 for information electronics  
[J794] .  
– Release bracket for onboard supply control unit - J519-  
⇒ Electrical system; Rep. gr. 97 ; Control units; Removing  
and installing bracket for onboard supply control unit [J519] .  
– Remove emergency call module control unit and communi‐  
cation unit - J949- ⇒ Communication; Rep. gr. 91 ; Compo‐  
nents/control units; Removing and installing emergency call  
module control unit and communication unit [J949] .  
– Remove heater and air conditioning system control unit -  
J979- ⇒ Heating, air conditioning system; Rep. gr. 87 ;  
Other control components; Removing and installing heater  
and air conditioning system control unit [J979] .  
– Detach steering column from cross member ⇒ Running  
gear, axles, steering; Rep. gr. 48 ; Steering column; Remov‐  
ing and installing steering column .  
Right-hand drive vehicles  
– Remove interface for entry and start system - J965- ⇒ Elec‐  
trical system; Rep. gr. 94 ; Entry and start authorisation;  
Removing and installing interface for entry and start system  
[J965] .  
All vehicles (continued)  
– Mark installation position of cross member for reinstallation.  
5. Central tube for dash panel  
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– Unscrew bolts -1-.  
lk  
– Unscrew bolt -1-.  
– Unscrew bolts -1- and -3-.  
– Unscrew nut -2-.  
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– Unscrew bolt -1-.  
– Unscrew nut -2-.  
lk  
– Unscrew bolt -1-.  
– Move aside wiring harness on cross member.  
– Detach cross member, and slightly pull it towards rear.  
Important  
•
The aid of an additional person is required for the subse‐  
quent work steps.  
– Remove cross member.  
Installing  
Install in reverse order of removal, observing the following:  
NOTICE  
Malfunctions due to poor earth.  
– Keep earth points free of paint, coatings and corrosion.  
– The contact surfaces between the left and right tunnel sup‐  
ports and the tunnel must be paint-free on both sides.  
– Bring cross member into installation position.  
5. Central tube for dash panel  
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– Connect electrical connectors until they engage audibly.  
– Make sure that no electrical wires are trapped.  
Tightening torques  
♦ ⇒ Rep. gr. 70 ; Assembly overview – dash panel cross  
member  
5.3  
Removing and installing crash bar  
Removing  
– Remove dash panel trim on driver side ⇒ Rep. gr. 68 ;  
Removing and installing dash panel trim on driver side .  
– Remove lower steering column trim ⇒ Rep. gr. 68 ; Remov‐  
lk  
ing and installing lower steering column trim .  
– Remove footwell cover on driver side ⇒ Rep. gr. 68 ; Re‐  
moving and installing footwell cover on driver side .  
– Unscrew bolt -2-.  
– Remove crash bar -1-, and guide it out towards bottom.  
Installing  
Install in reverse order of removal, observing the following:  
– Make sure that crash bar is flat.  
Tightening torques  
♦ ⇒ Rep. gr. 70 ; Assembly overview – dash panel cross  
member  
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6
Interior trims  
6.1  
Assembly overview – A-pillar trim  
The overview shows the left side of a left-hand drive vehicle as  
an example. For right-hand drive vehicles, the layout is a mirror  
image.  
1 - Upper A-pillar trim  
❑ Rear  
❑ ⇒ Rep. gr. 70 ; Re‐  
moving and installing  
upper A-pillar trim, rear  
2 - Upper A-pillar trim  
❑ Front  
❑ ⇒ Rep. gr. 70 ; Re‐  
moving and installing  
upper A-pillar trim, front  
3 - Upper A-pillar trim  
❑ Trim  
❑ ⇒ Rep. gr. 70 ; Re‐  
moving and installing  
upper A-pillar trim, trim  
panel  
4 - A-pillar gap cover  
❑ ⇒ Rep. gr. 70 ; Re‐  
moving and installing  
A-pillar gap cover  
5 - Lower A-pillar trim  
❑ ⇒ Rep. gr. 70 ; Re‐  
moving and installing  
lower A-pillar trim  
6 - Bonnet lock operating lev‐  
er  
❑ ⇒ General body re‐  
pairs, exterior; Rep.  
gr. 55 ; Bonnet; Re‐  
moving and installing  
bonnet lock release lev‐  
er  
6.2  
Assembly overview – B-pillar trim  
The overview shows the left side of a left-hand drive vehicle as  
an example. For right-hand drive vehicles, the layout is a mirror  
image.  
6. Interior trims  
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1 - Coat hook  
❑ Only to be renewed  
along with retaining  
loop  
2 - Bolt  
❑ Qty. 2  
❑ 8 Nm  
3 - Retaining loop  
4 - Retaining loop bracket  
❑ ⇒ Rep. gr. 70 ; Re‐  
moving and installing  
upper B-pillar trim  
5 - Bolt  
❑ Qty. 3  
❑ 8 Nm  
6 - Guide  
❑ For curtain airbag  
❑ ⇒ Rep. gr. 70 ; Re‐  
moving and installing  
upper B-pillar trim  
7 - Bolt  
❑ 2 Nm  
8 - Grab handle bracket  
❑ ⇒ Rep. gr. 68 ; Re‐  
moving and installing  
grab handle bracket  
9 - Bolt  
❑ 8 Nm  
10 - Upper part of B-pillar trim  
❑ ⇒ Rep. gr. 70 ; Re‐  
moving and installing upper B-pillar trim  
11 - Left sliding door button 2 - E732-  
❑ Depending on equipment/installation period  
❑ ⇒ Electrical system; Rep. gr. 96 ; Controls; Removing and installing sliding door button 2 [E732]/  
[E733]  
12 - Lower B-pillar trim  
❑ ⇒ Rep. gr. 70 ; Removing and installing lower B-pillar trim  
13 - Belt tensioner cover  
❑ ⇒ Rep. gr. 70 ; Removing and installing lower B-pillar trim  
6.3  
Assembly overview – C-pillar trim  
The overview is shown for the left side of the vehicle as an  
example.  
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1 - Guide  
❑ For curtain airbag  
❑ ⇒ Rep. gr. 70 ; Re‐  
moving and installing  
C-pillar trim  
2 - C-pillar trim  
❑ ⇒ Rep. gr. 70 ; Re‐  
moving and installing  
C-pillar trim  
6.4  
Assembly overview – side trim  
Assembly overview - side trim  
6.4.1  
The overview is shown for the left side of the vehicle as an  
example.  
6. Interior trims  
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1 - Belt exit point trim  
2 - Side trim  
❑ ⇒ Rep. gr. 70 ; Re‐  
moving and installing  
side trim  
3 - Bolt  
❑ Qty. 2  
❑ 3 Nm  
4 - Electric torch  
❑ Depending on equip‐  
ment/installation period  
5 - Trim  
❑ Depending on equip‐  
ment/installation period  
6 - Lock carrier trim  
❑ ⇒ Rep. gr. 70 ; Re‐  
moving and installing  
lock carrier trim  
7 - Bolt  
❑ Qty. 2  
❑ 20 Nm  
8 - Fastening ring  
❑ Qty. 2  
❑ ⇒ Rep. gr. 70 ; Re‐  
moving and installing  
fastening rings  
9 - Luggage/load compart‐  
ment floor holder  
❑ Depending on equip‐  
ment/installation period  
❑ ⇒ Rep. gr. 70 ; Re‐  
moving and installing side trim  
10 - Bolt  
❑ Qty. 3  
❑ 8 Nm  
6.4.2  
Assembly overview – side trim, vehicles with bed frame  
The overview is shown for the left side of the vehicle as an  
example.  
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1 - Belt exit point trim  
2 - Side trim  
❑ ⇒ Rep. gr. 70 ; Re‐  
moving and installing  
side trim  
3 - Trim collar  
❑ Outer section  
4 - Electric torch  
❑ Depending on equip‐  
ment/installation period  
5 - Trim  
❑ Depending on equip‐  
ment/installation period  
6 - Lock carrier trim  
❑ ⇒ Rep. gr. 70 ; Re‐  
moving and installing  
lock carrier trim  
7 - Fastening ring  
❑ Qty. 2  
❑ ⇒ Rep. gr. 70 ; Re‐  
moving and installing  
fastening rings  
8 - Bolt  
❑ Qty. 2  
❑ 20 Nm  
9 - Bed frame holder  
❑ ⇒ Rep. gr. 70 ; Re‐  
moving and installing  
side trim  
10 - Bolt  
❑ Qty. 3  
❑ Renew after removing  
❑ 10 Nm  
11 - Trim collar  
❑ Inner part  
6.5  
Assembly overview – foot rest and floor  
covering  
6.5.1  
Assembly overview - foot rest and floor covering, short overhang  
The overview shows a left-hand drive vehicle as an example.  
For right-hand drive vehicles, the layout is a mirror image.  
6. Interior trims  
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1 - Button  
❑ Qty. 2  
2 - Front floor covering  
❑ Depending on equip‐  
ment/installation period  
❑ ⇒ Rep. gr. 70 ; Re‐  
moving and installing  
floor covering  
3 - Cover strip  
4 - Rear footwell vent  
❑ ⇒ Heating, air condi‐  
tioning; Rep. gr. 87 ;  
Air duct; Removing and  
installing rear footwell  
vent  
5 - Seat rails  
❑ ⇒ Rep. gr. 72 ; As‐  
sembly overview – seat  
rails  
❑ ⇒ Rep. gr. 72 ; Re‐  
moving and installing  
seat rails  
6 - Rear floor covering  
❑ Depending on equip‐  
ment/installation period  
❑ ⇒ Rep. gr. 70 ; Re‐  
moving and installing  
floor covering  
7 - Button  
8 - Foot rest  
❑ ⇒ Rep. gr. 70 ; Re‐  
moving and installing  
foot rest  
6.5.2  
Assembly overview - foot rest and floor covering, long overhang  
The overview shows a left-hand drive vehicle as an example.  
For right-hand drive vehicles, the layout is a mirror image.  
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1 - Button  
❑ Qty. 2  
2 - Front floor covering  
❑ Depending on equip‐  
ment/installation period  
❑ ⇒ Rep. gr. 70 ; Re‐  
moving and installing  
floor covering  
3 - Cover strip  
4 - Rear footwell vent  
❑ ⇒ Heating, air condi‐  
tioning; Rep. gr. 87 ;  
Air duct; Removing and  
installing rear footwell  
vent  
5 - Seat rails  
❑ ⇒ Rep. gr. 72 ; As‐  
sembly overview – seat  
rails  
❑ ⇒ Rep. gr. 72 ; Re‐  
moving and installing  
seat rails  
6 - Rear floor covering  
❑ Depending on equip‐  
ment/installation period  
❑ ⇒ Rep. gr. 70 ; Re‐  
moving and installing  
floor covering  
7 - Button  
8 - Foot rest  
❑ ⇒ Rep. gr. 70 ; Re‐  
moving and installing  
foot rest  
6.6  
Removing and installing front sill panel  
moulding  
6.6.1  
Removing and installing front sill panel  
moulding, step insert  
Removal and installation are described for the left side of vehi‐  
cle as an example.  
Removing  
– Remove lower A-pillar trim ⇒ Rep. gr. 70 ; Removing and  
installing lower A-pillar trim .  
– Remove lower B-pillar trim ⇒ Rep. gr. 70 ; Removing and  
installing lower B-pillar trim .  
6. Interior trims  
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– Expose inner door seal in area of step insert -1-.  
– Unclip step insert -1- using commercially available plastic  
wedge, and detach it.  
lk  
Installing  
Install in reverse order of removal, observing the following:  
– Make sure that step insert is located in the beading of the  
inner door seal.  
6.6.2  
Removing and installing front step in‐  
sert, step reinforcement  
Removal and installation are described for the left side of vehi‐  
cle as an example.  
Removing  
– Remove front step insert ⇒ Rep. gr. 70 ; Removing and  
installing front sill panel moulding, step insert .  
– Remove seat frame of front seat ⇒ Rep. gr. 72 ; Removing  
and installing front seat, seat frame .  
– Unclip step reinforcement -1- using commercially available  
plastic wedge, and detach it.  
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Installing  
Install in reverse order of removal.  
6.7  
Removing and installing rear sill panel  
moulding  
6.7.1  
Removing and installing rear sill panel lk  
moulding, step insert  
Removal and installation are described for the left side of vehi‐  
cle as an example.  
Removing  
– Remove lower B-pillar trim ⇒ Rep. gr. 70 ; Removing and  
installing lower B-pillar trim .  
– Remove side trim ⇒ Rep. gr. 70 ; Removing and installing  
side trim .  
– Unclip step insert -1- using commercially available plastic  
wedge, and detach it.  
Installing  
Install in reverse order of removal.  
6.7.2  
Removing and installing rear step in‐  
sert, step reinforcement  
Removal and installation are described for left side of vehicle as  
an example.  
Removing  
– Remove step insert ⇒ Rep. gr. 70 ; Removing and installing  
rear sill panel moulding, step insert .  
– Remove rear floor covering ⇒ Rep. gr. 70 ; Removing and  
installing rear floor covering .  
6. Interior trims  
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– Unclip step reinforcement -1- using commercially available  
plastic wedge, and detach it.  
lk  
Installing  
Install in reverse order of removal.  
Tightening torques  
6.8  
Removing and installing upper A-pillar  
trim  
6.8.1  
Removing and installing upper A-pillar  
trim, front  
Special tools and workshop equipment required  
♦ wedge - T10383-  
Removal and installation are described for left side of vehicle as  
an example.  
Removing  
– Remove trim panel of A-pillar trim ⇒ Rep. gr. 70 ; Remov‐  
ing and installing upper A-pillar trim .  
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– Release retaining clips -2- using wedge - T10383- .  
– Pull off upper front A-pillar trim -1- far enough to gain access  
to electrical connector.  
– Disconnect electrical connector.  
– Remove upper front A-pillar trim -1-.  
Installing  
Install in reverse order of removal.  
6.8.2  
Removing and installing upper A-pillar  
trim, rear  
Special tools and workshop equipment required  
♦ wedge - T10383-  
Removal and installation are described for left side of vehicle as  
an example.  
Removing  
lk  
– Remove upper front A-pillar trim ⇒ Rep. gr. 70 ; Removing  
and installing upper front A-pillar trim .  
– Use wedge - T10383- to release retaining clips -2-, and re‐  
move upper rear A-pillar trim -1-.  
Installing  
Install in reverse order of removal, observing the following:  
6. Interior trims  
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– Bring sealing lip of inner door seal into installation position.  
6.8.3  
Removing and installing upper A-pillar  
trim, trim panel  
Removal and installation are described for left side of vehicle as  
an example.  
Removing  
– Lever out upper A-pillar trim -1- using commercially available  
plastic wedge, and remove it.  
Installing  
Install in reverse order of removal.  
6.9  
Removing and installing lower A-pillar  
trim  
Special tools and workshop equipment required  
♦ removal tool - T40280-  
♦ wedge - T10383-  
Removal and installation are described for a left-hand drive  
vehicle as an example.  
Removing  
– Remove A-pillar gap cover ⇒ Rep. gr. 70 ; Removing and  
installing A-pillar gap cover .  
– Remove bonnet lock release lever ⇒ General body repairs,  
exterior; Rep. gr. 55 ; Bonnet; Removing and installing bon‐  
net lock release lever .  
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– Use wedge - T10383- to release retaining clips -2-, and re‐  
move lower A-pillar trim -1-.  
Installing  
Install in reverse order of removal, observing the following:  
– Remove retaining clip left in body using removal tool -  
T40280- , and insert into lower A-pillar trim.  
– Bring sealing lip of door seal into installation position.  
6.10  
Removing and installing A-pillar gap  
cover  
Removal and installation are described for left side of vehicle as  
an example.  
Removing  
– Remove dash panel end cover ⇒ Rep. gr. 70 ; Removing  
and installing dash panel end cover .  
– Unclip A-pillar gap cover -1- using commercially available  
plastic wedge, and remove it.  
6. Interior trims  
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Installing  
Install in reverse order of removal, observing the following:  
– Bring sealing lip of door seal into installation position.  
6.11  
Removing and installing upper B-pillar  
trim  
6.11.1  
Removing and installing upper B-pillar  
trim  
Special tools and workshop equipment required  
♦ removal tool - T40280-  
♦ wedge - T10383-  
lk  
Removal and installation are described for left side of vehicle as  
an example.  
Removing  
– Disconnect battery earth cable ⇒ Electrical system; Rep.  
gr. 27 ; Battery; Disconnecting and connecting battery .  
– Remove belt tensioner cover ⇒ Rep. gr. 70 ; Removing and  
installing lower B-pillar trim .  
– Unclip coat hook -1-.  
– Unscrew bolts -2-, and remove retaining loop -3-.  
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– Unclip upper B-pillar trim -1- at side using wedge - T10383- ,  
and remove it.  
lk  
CAUTION  
It is possible to trigger pyrotechnic components unintentional‐  
ly.  
Risk of injury  
– Discharge static electricity by briefly touching door striker  
plate.  
NOTICE  
Risk of irreparable damage due to electrostatic discharge.  
– Do not touch connector contacts with your hands.  
– Touch the lifting platform or other earthed object to dis‐  
charge static electricity.  
– Disconnect electrical connector -2-, releasing securing clip  
with a small commercially available screwdriver when doing  
so.  
– Unscrew bolts -3-.  
– Guide seat belt with lap belt tensioner -- out of upper B-pillar  
trim.  
Installing  
Install in reverse order of removal, observing the following:  
– Remove any retaining clips left in body using removal tool -  
T40280- , and insert retaining clips into upper B-pillar trim.  
– Make sure that belt height adjuster functions correctly.  
– Bring sealing lip of door seal into installation position.  
6. Interior trims  
151  
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– Connect battery earth cable ⇒ Electrical system; Rep.  
gr. 27 ; Battery; Disconnecting and connecting battery .  
CAUTION  
Pyrotechnic components can trigger unintentionally.  
Risk of injury.  
– Keep far away from pyrotechnic components when switch‐  
ing on ignition.  
– Switch on ignition.  
Tightening torques  
♦ ⇒ Rep. gr. 70 ; Assembly overview – B-pillar trim  
lk  
6.11.2  
Removing and installing upper B-pillar  
trim, retaining loop bracket  
Removal and installation are described for left side of vehicle as  
an example.  
Removing  
– Release upper B-pillar trim ⇒ Rep. gr. 70 ; Removing and  
installing upper B-pillar trim .  
Note  
The upper B-pillar trim remains attached to three-point seat belt.  
– Unscrew bolts -2-, and remove retaining loop bracket -1-.  
Installing  
Install in reverse order of removal, observing the following:  
152  
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Tightening torques  
♦ ⇒ Rep. gr. 70 ; Assembly overview – B-pillar trim  
6.11.3  
Removing and installing upper B-pillar  
trim, guide for curtain airbag  
Removal and installation are described for left side of vehicle as  
an example.  
Removing  
– Remove front moulded headliner ⇒ Rep. gr. 70 ; Removing  
and installing moulded headliner .  
– Unscrew bolt -2-, and remove guide for curtain airbag -1-.  
lk  
Installing  
Install in reverse order of removal, observing the following:  
Tightening torques  
♦ ⇒ Rep. gr. 70 ; Assembly overview – B-pillar trim  
6.12  
Removing and installing lower B-pillar  
trim  
6.12.1  
Removing and installing lower B-pillar  
trim  
Special tools and workshop equipment required  
♦ removal tool - T40280-  
♦ wedge - T10383-  
Removal and installation are described for left side of vehicle as  
an example.  
6. Interior trims  
153  
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Removing  
– Remove upper B-pillar trim ⇒ Rep. gr. 70 ; Removing and  
installing upper B-pillar trim .  
lk  
– Use wedge - T10383- to release retaining clips -2-, and re‐  
move B-pillar trim -1-.  
Vehicles with left sliding door button 2 - E732-  
– Disconnect electrical connector.  
All vehicles (continued)  
Installing  
Install in reverse order of removal, observing the following:  
– Remove retaining clips left in body using removal tool -  
T40280- , and insert them into lower B-pillar trim.  
– Bring sealing lip of door seal into installation position.  
6.12.2  
Removing and installing lower B-pillar  
trim, belt tensioner cover  
Removal and installation are described for left side of vehicle as  
an example.  
154  
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Removing  
– Lever off belt tensioner cover -1- using commercially availa‐  
ble plastic wedge, and remove it.  
Installing  
Install in reverse order of removal.  
lk  
6.13  
Removing and installing C-pillar trim  
6.13.1  
Removing and installing C-pillar trim  
Special tools and workshop equipment required  
♦ removal tool - T40280-  
♦ wedge - T10383-  
Removal and installation are described for left side of vehicle as  
an example.  
Removing  
– Unscrew bolt -2-, and remove belt end fitting -1-.  
6. Interior trims  
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– Use wedge - T10383- to release retaining clips -2-, and re‐  
move C-pillar trim -1-.  
– Guide seat belt out of C-pillar trim -1-.  
Installing  
Install in reverse order of removal, observing the following:  
– Remove retaining clips left in body using removal tool -  
T40280- , and insert them into C-pillar trim.  
– Bring sealing lip of door seal into installation position.  
Tightening torques  
♦ ⇒ Rep. gr. 69 ; Assembly overview – rear outer three-point  
seat belt  
lk  
6.13.2  
Removing and installing C-pillar trim,  
guide for curtain airbag  
Special tools and workshop equipment required  
♦ removal tool - T40280-  
♦ wedge - T10383-  
Removal and installation are described for left side of vehicle as  
an example.  
Removing  
– Remove rear moulded headliner ⇒ Rep. gr. 70 ; Removing  
and installing moulded headliner .  
156  
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– Use wedge - T10383- to release retaining clips -2-, and re‐  
lk  
move guide for curtain airbag -1-.  
Installing  
Install in reverse order of removal, observing the following:  
– Remove any retaining clips left in body using removal tool -  
T40280- , and insert them into guide for curtain airbag.  
6.14  
Removing and installing D-pillar trim  
Special tools and workshop equipment required  
♦ removal tool - T40280-  
♦ wedge - T10383-  
Removal and installation are described for left side of vehicle as  
an example.  
Removing  
– Use wedge - T10383- to release retaining clips -1-, and re‐  
move D-pillar trim -2-.  
Installing  
Install in reverse order of removal, observing the following:  
6. Interior trims  
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– Remove retaining clips left in body using removal tool -  
T40280- , and insert them into D-pillar trim.  
– Bring sealing lip of rear lid seal into installation position.  
6.15  
Removing and installing side trim  
6.15.1  
Removing and installing side trim  
Special tools and workshop equipment required  
♦ wedge - T10383-  
Removal and installation are described for left side of vehicle as  
an example.  
Removing  
– Remove C-pillar trim ⇒ Rep. gr. 70 ; Removing and instal‐  
ling C-pillar trim .  
– Remove D-pillar trim ⇒ Rep. gr. 70 ; Removing and instal‐  
ling D pillar trim .  
– Remove lock carrier trim ⇒ Rep. gr. 70 ; Removing and  
installing lock carrier trim .  
– Remove individual seats ⇒ Rep. gr. 72 ; Removing and  
installing individual seats .  
– Unclip belt exit point trim.  
lk  
– Unscrew bolt -2-, and remove belt end fitting -1-.  
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lk  
– Unscrew bolts -3-.  
– Use wedge - T10383- to release clips -2-.  
– Pull off side trim -1- far enough to gain access to electrical  
connectors.  
– Disconnect electrical connectors.  
– Remove side trim -1-.  
Installing  
Install in reverse order of removal, observing the following:  
– Turn locking mechanism from position -2- to position -1-.  
Important  
•
The side trim can only be installed when the locking mecha‐  
nism is in position -1-.  
– Bring sealing lip of rear lid seal into installation position.  
Tightening torques  
♦ ⇒ Rep. gr. 70 ; Assembly overview - side trim  
♦ ⇒ Rep. gr. 69 ; Assembly overview – rear outer three-point  
seat belt  
6.15.2  
Removing and installing side trim,  
loading floor/bed frame holder  
Removal and installation are described for left side of vehicle as  
an example.  
6. Interior trims  
159  
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Removing  
– Remove side trim ⇒ Rep. gr. 70 ; Removing and installing  
side trim .  
– Unscrew bolts -2-, and remove loading floor/bed frame  
bracket -1-.  
Installing  
Install in reverse order of removal, observing the following:  
lk  
Tightening torques  
♦ ⇒ Rep. gr. 70 ; Assembly overview - side trim  
6.16  
Removing and installing floor covering  
6.16.1  
Removing and installing floor covering,  
front  
Removal and installation are described for a left-hand drive  
vehicle with long overhang as an example.  
Removing  
– Remove seat frames ⇒ Rep. gr. 72 ; Removing and instal‐  
ling front seat .  
– Remove front step insert ⇒ Rep. gr. 70 ; Removing and  
installing front sill panel moulding .  
– Remove centre console ⇒ Rep. gr. 68 ; Removing and  
installing centre console .  
160  
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– Lever out cover strip -1-, and remove it.  
lk  
– Unscrew buttons -1-.  
– Lift floor covering -2- and pull it towards rear.  
NOTICE  
Risk of damage to the floor covering caused by tearing at  
cut-outs.  
– Carefully remove floor covering.  
– Remove floor covering -2-.  
Installing  
Install in reverse order of removal.  
6.16.2  
Removing and installing floor covering,  
rear  
Removal and installation are described for a vehicle with long  
overhang as an example.  
Removing  
– Remove seat frames ⇒ Rep. gr. 72 ; Removing and instal‐  
ling front seat .  
– Remove lock carrier trim ⇒ Rep. gr. 70 ; Removing and  
installing lock carrier trim .  
– Remove rear step insert ⇒ Rep. gr. 70 ; Removing and  
installing rear sill panel moulding .  
– Remove seat rails ⇒ Rep. gr. 72 ; Removing and installing  
seat rails .  
– Remove rear footwell vent ⇒ Heating, air conditioning; Rep.  
gr. 87 ; Air duct system; Removing and installing rear foot‐  
well vent .  
6. Interior trims  
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lk  
– Lever out cover strip -1-, and remove it.  
Important  
•
The aid of an additional person is required for the subse‐  
quent work steps.  
– Remove floor covering towards rear.  
Installing  
Install in reverse order of removal.  
6.17  
Removing and installing foot rest  
6.17.1  
Removing and installing foot rest, left-  
hand drive vehicle  
Removing  
– Remove front floor covering ⇒ Rep. gr. 70 ; Removing and  
installing floor covering .  
– Remove push button -2-.  
– Remove foot rest -1-.  
162  
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Installing  
Install in reverse order of removal.  
6.17.2  
Removing and installing foot rest, RHD  
vehicles  
Removing  
– Remove front floor covering ⇒ Rep. gr. 70 ; Removing and  
installing floor covering .  
– Remove push button -2-.  
– Remove foot rest -1-.  
lk  
Installing  
Install in reverse order of removal.  
6. Interior trims  
163  
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7
Luggage compartment trims  
7.1  
Assembly overview – lower rear lid trim  
1 - Trim under rear lid  
❑ ⇒ Rep. gr. 70 ; Re‐  
moving and installing  
lower rear lid trim  
2 - Surround lighting 1 in rear  
lid - W61- / surround lighting 2  
in rear lid - W62-  
❑ ⇒ Electrical system;  
Rep. gr. 96 ; Lights;  
Removing and instal‐  
ling surround lighting  
[W61]/[W62]  
3 - Pull loop  
4 - Bolt  
❑ Qty. 2  
❑ 3.5 Nm  
7.2  
Removing and installing lower rear lid  
trim  
Special tools and workshop equipment required  
♦ removal lever - 80-200-  
♦ removal tool - T40280-  
The lower rear lid trim will henceforth be referred to as “trim”.  
164  
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Removing  
– Unscrew bolts -2-, and remove pull loop -1-.  
lk  
– Use removal lever - 80-200- to release retaining clips -1-,  
and pull off trim -2- far enough to gain access to electrical  
connectors.  
– Disconnect electrical connectors.  
– Remove trim -2-.  
Installing  
Install in reverse order of removal, observing the following:  
– Remove any retaining clips left in rear lid using removal tool  
- T40280- , and insert them into trim.  
Tightening torques  
♦ ⇒ Rep. gr. 70 ; Assembly overview – lower rear lid trim  
7.3  
Removing and installing lock carrier  
trim  
Special tools and workshop equipment required  
♦ wedge - T10383-  
7. Luggage compartment trims  
165  
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Removing  
– Remove fastening rings ⇒ Rep. gr. 70 ; Removing and  
installing fastening ring .  
– Move aside rear lid seal in area of lock carrier trim -2-.  
– Use wedge - T10383- to release clips -1-, and remove lock  
carrier trim -2-.  
lk  
Installing  
Install in reverse order of removal, observing the following:  
– Bring sealing lip of rear lid seal into installation position.  
Tightening torques  
♦ ⇒ Rep. gr. 70 ; Assembly overview - side trim  
7.4  
Removing and installing fastening rings  
Removal and installation is described for one fastening ring as  
an example.  
Removing  
– Fold up cover -1-.  
– Unscrew bolt -3-.  
– Remove fastening ring -2-.  
166  
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Installing  
Install in reverse order of removal, observing the following:  
lk  
– Make sure that fastening ring is aligned parallel with rear  
edge of lock carrier trim.  
Tightening torques  
♦ ⇒ Rep. gr. 70 ; Assembly overview - side trim  
7. Luggage compartment trims  
167  
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8
Roof trims  
8.1  
Assembly overview – moulded headlin‐  
er  
8.1.1  
Assembly overview – moulded headliner, front, without glass panel  
1 - Moulded headliner, front,  
without glass panel  
❑ ⇒ Rep. gr. 70 ; Re‐  
moving and installing  
moulded headliner  
2 - Clip  
❑ Qty. 4  
3 - Centring element  
4 - Retaining clip  
❑ Qty. 2  
8.1.2  
Assembly overview – moulded headliner, front, with glass panel  
168  
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1 - Moulded headliner, front,  
with glass panel  
❑ ⇒ Rep. gr. 70 ; Re‐  
moving and installing  
moulded headliner  
2 - Clip  
❑ Qty. 4  
3 - Centring element  
4 - Retaining clip  
❑ Qty. 13  
5 - Retaining clip  
❑ Qty. 2  
lk  
8.1.3  
Assembly overview – moulded headliner, rear, without glass panel  
8. Roof trims  
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1 - Moulded headliner, rear,  
without glass panel  
❑ ⇒ Rep. gr. 70 ; Re‐  
moving and installing  
moulded headliner  
2 - Clip  
❑ Qty. 12  
3 - Centring element  
❑ Qty. 2  
4 - Bolt  
❑ For tether  
❑ Qty. 4  
❑ 4.5 Nm  
5 - Bolt  
❑ 4.5 Nm  
8.1.4  
Assembly overview – moulded headliner, rear, with glass panel  
170  
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1 - Moulded headliner, rear,  
with glass panel  
❑ ⇒ Rep. gr. 70 ; Re‐  
moving and installing  
moulded headliner  
2 - Centring element  
❑ Qty. 2  
3 - Bolt  
❑ For tether  
❑ Qty. 4  
❑ 4.5 Nm  
4 - Retaining clip  
❑ Qty. 24  
8.2  
Removing and installing roof end strip  
Special tools and workshop equipment required  
♦ removal wedge set - VAS 895 015-  
Removing  
– Remove D-pillar trims ⇒ Rep. gr. 70 ; Removing and instal‐  
ling D pillar trim .  
8. Roof trims  
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lk  
– Use removal wedge from removal wedge set - VAS 895 015-  
to release clips -2-.  
– Pull off roof end strip -2- far enough to gain access to electri‐  
cal connector.  
– Disconnect electrical connector.  
– Remove roof end strip -2-.  
Installing  
Install in reverse order of removal, observing the following:  
– Bring sealing lip of rear lid seal into installation position.  
8.3  
Removing and installing moulded  
headliner  
8.3.1  
Removing and installing moulded  
headliner, rear, without glass panel  
Special tools and workshop equipment required  
♦ 3 mm drill bit, commercially available  
♦ Drill, commercially available  
♦ Step drill bit, commercially available  
♦ Suitable drill bit 3 mm, commercially available  
♦ hook - 3370-  
♦ step drill bit, commercially available  
Note  
The moulded headliner is removed along with the vents. The  
vents can only be removed after the moulded headliner has  
been removed.  
The rear moulded headliner without glass panel will henceforth  
be referred to as “moulded headliner”.  
Removing  
– Remove front moulded headliner ⇒ Rep. gr. 70 ; Removing  
and installing moulded headliner .  
– Release C-pillar trims ⇒ Rep. gr. 70 ; Removing and instal‐  
ling C-pillar trim .  
– Remove roof end strip ⇒ Rep. gr. 70 ; Removing and instal‐  
ling roof end strip .  
172  
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– Remove individual seats ⇒ Rep. gr. 72 ; Removing and  
installing individual seats .  
– Pull air duct system in D pillar -2- out of moulded headliner  
-1-.  
lk  
Vehicles with operating and display unit for rear air conditioning  
system - E265-  
– Use commercially available plastic wedge to release cover  
with operating and display unit for rear air conditioning sys‐  
tem - E265- -2- far enough to gain access to electrical con‐  
nector.  
– Disconnect electrical connector.  
– Remove cover with operating and display unit for rear air  
conditioning system - E265- -2-.  
– Unscrew bolt -1-.  
All vehicles (continued)  
– Unscrew bolt -1-.  
8. Roof trims  
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– Insert hook - 3370- -2- through opening in net partition re‐  
tainer, and pull net partition mounting -1- to unclip it.  
Important  
•
The net partition mounting must be unclipped at right angles  
to the vent.  
NOTICE  
Risk of damage from incorrect handling.  
– Do not kink moulded headliner.  
– Release moulded headliner from beading of door seal and  
sliding door seal.  
– Pull moulded headliner in opposite direction of travel out of  
clips.  
Note  
Moulded headliner is held in place by the arrester straps.  
– Release fastener -arrow-, and disconnect electrical connec‐  
tors -1- at rear interior lights/reading lights.  
Note  
The electrical connectors on the interior lights/reading lights and  
the arrester strap bolts can be accessed between the moulded  
headliner and the roof cross member.  
Note  
The locking element of the electrical connectors on the interior  
lights/reading lights is located on the left-hand side when seen  
in the direction of travel.  
174  
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– Detach arrester strap -1- from body by unscrewing bolt -2-  
between moulded headliner and roof cross member.  
lk  
Important  
•
The aid of an additional person is required for the subse‐  
quent work steps.  
– Remove moulded headliner towards rear.  
– Place moulded headliner on a clean and soft surface.  
Installing  
Install in reverse order of removal, observing the following:  
– Pull clips -1- out of roof cross members.  
– Insert clips -1- into holder -2- in direction of -arrow-.  
– Release vent’s freely accessible retaining clips.  
On front left and front right on air duct  
NOTICE  
Risk of damage to air duct  
– Do not drill hole too deep.  
8. Roof trims  
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Note  
Access to the retaining clip of the vent can be obtained by  
drilling a hole into the air duct.  
– Pre-drill hole -1- with a commercially available drill and a  
3 mm drill bit, commercially available .  
– Drill hole -1- with a commercially available drill and step drill  
bit, commercially available to 10 mm.  
Important  
•
•
Make sure to maintain dimension -a- = 13 mm.  
Make sure to maintain dimension -b- = 45 mm.  
– Use a commercially available screwdriver to release retain‐  
ing clip through hole. At the same time, remove vent from  
moulded headliner.  
– Cut 2 pieces of self-adhesive aluminium foil ⇒ Electronic  
parts catalogue (ETKA) to size of 40 × 28 mm.  
– Clean bonding surface with cleaning solution ⇒ Electronic  
parts catalogue (ETKA) .  
– Cover hole in air duct with self-adhesive aluminium foil  
⇒ Electronic parts catalogue (ETKA) .  
All vehicles (continued)  
On rear left and rear right on air duct  
NOTICE  
lk  
Risk of damage to air duct  
– Do not drill hole too deep.  
Note  
Access to the retaining clip of the vent can be obtained by  
drilling a hole into the air duct.  
– Pre-drill hole -1- with a commercially available drill and a  
3 mm drill bit, commercially available .  
– Drill hole -1- with a commercially available drill and step drill  
bit, commercially available to 10 mm.  
Important  
•
•
Make sure to maintain dimension -a- = 11 mm.  
Make sure to maintain dimension -b- = 85 mm.  
– Use a commercially available screwdriver to release retain‐  
ing clip through hole. At the same time, remove vent from  
moulded headliner.  
– Cut 2 pieces of self-adhesive aluminium foil ⇒ Electronic  
parts catalogue (ETKA) to size of 40 × 28 mm.  
– Clean bonding surface with cleaning solution ⇒ Electronic  
parts catalogue (ETKA) .  
– Cover hole in air duct with self-adhesive aluminium foil  
⇒ Electronic parts catalogue (ETKA) .  
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All vehicles (continued)  
lk  
– Route arrester strap -1- in retainer -arrows- on moulded  
headliner, and engage clips.  
Important  
•
The aid of an additional person is required for the subse‐  
quent work steps.  
– Position moulded headliner in front and rear centring ele‐  
ment.  
– Clip in moulded headliner.  
– Make sure that no electrical wires are trapped.  
– Screw in bolts -1- by hand, and tighten them.  
Tightening torques  
♦ ⇒ Rep. gr. 70 ; Assembly overview – moulded headliner  
♦ ⇒ Rep. gr. 68 ; Assembly overview – net partition  
8.3.2  
Removing and installing moulded  
headliner, front, without glass panel  
Special tools and workshop equipment required  
♦ release pliers - T10558A-  
The front moulded headliner without glass panel will henceforth  
be referred to as “moulded headliner”.  
Removing  
– Remove upper A-pillar trims ⇒ Rep. gr. 70 ; Removing and  
installing upper A-pillar trim .  
8. Roof trims  
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Multivan 2025 ➤ , Multivan 2022 ➤  
General body repairs, interior - Edition 09.2024  
– Release upper B-pillar trims ⇒ Rep. gr. 70 ; Removing and  
installing upper B-pillar trim .  
– Release sun visors ⇒ Rep. gr. 68 ; Removing and installing  
sun visor .  
– Remove sun visor centre mounts ⇒ Rep. gr. 68 ; Removing  
and installing sun visor centre mounts .  
– Remove cover for driver assist systems ⇒ Rep. gr. 68 ;  
Removing and installing cover for driver assist systems .  
– Remove front interior light - WX1- ⇒ Electrical system; Rep.  
gr. 96 ; Controls; Removing and installing front interior light  
[WX1] .  
lk  
– Remove driver side illuminated vanity mirror - W20- and  
front passenger side illuminated vanity mirror - W14-  
⇒ Electrical system; Rep. gr. 96 ; Lights; Removing and  
installing illuminated vanity mirror [W20]/[W14] .  
– Remove roof grab handles ⇒ Rep. gr. 68 ; Removing and  
installing roof grab handle .  
NOTICE  
Risk of damage from incorrect handling.  
– Do not kink moulded headliner.  
– Release retaining clips -2- using release pliers - T10558A- .  
When doing this, lower moulded headliner -1- slightly.  
– Ensure that release pliers - T10558A- are positioned central‐  
ly in retaining clips.  
NOTICE  
Risk of damage from incorrect handling.  
– Do not kink moulded headliner.  
178  
Rep. gr.70 - Trim, insulation  
Multivan 2025 ➤ , Multivan 2022 ➤  
General body repairs, interior - Edition 09.2024  
– Release moulded headliner -1- from door seal beading -2-.  
– Pull moulded headliner -1- in direction of travel out of clips.  
Important  
•
The aid of an additional person is required for the subse‐  
quent work steps.  
– Remove moulded headliner -1- towards side.  
lk  
Installing  
Install in reverse order of removal, observing the following:  
– Pull clips -1- out of roof cross members.  
– Insert clips -1- into holder -2- in direction of -arrow-.  
Important  
•
The aid of an additional person is required for the subse‐  
quent work steps.  
– Position moulded headliner in front and rear centring ele‐  
ment.  
– Clip in moulded headliner starting at front.  
– Make sure that no electrical wires are trapped.  
8.3.3  
Removing and installing moulded  
headliner, front, with glass panel  
Special tools and workshop equipment required  
♦ release pliers - T10558A-  
♦ removal wedge - T40233-  
The front moulded headliner with glass panel will henceforth be  
referred to as “moulded headliner”.  
8. Roof trims  
179  

Related Topics

Safety information and repair notes
Safety information
Repair instructions
Front door trims
Assembly overview ? front door trim
Removing and installing trim
Removing and installing front door trim
Removing and installing mirror cover trim
Removing and installing button/switch trim
Rear door trims
Assembly overview ? rear door trim
Removing and installing interior door handle
Removing and installing rear door trim
Removing and installing window frame trim
Dash panel
Assembly overview - dash panel
Removing and installing dash panel end cover
Removing and installing dash panel trim
Removing and installing cover for MMI screen
Removing and installing loudspeaker trim
Removing and installing dash panel
Removing and installing cover for dash panel/head-up display
Removing and installing loudspeaker mounting
Removing and installing outer dash panel vents
Removing and installing trim for dash panel insert
Removing and installing centre vent
Removing and installing side defroster vent
Removing and installing centre dash panel cover
Removing and installing dash panel storage compartment
Central tube for dash panel
Assembly overview ? dash panel cross member
Removing and installing dash panel cross member
Removing and installing crash bar
Interior trims
Assembly overview ? A-pillar trim
Assembly overview ? B-pillar trim
Assembly overview ? C-pillar trim
Assembly overview ? side trim
Assembly overview ? foot rest and floor covering
Removing and installing front sill panel moulding
Removing and installing rear sill panel moulding
Removing and installing upper A-pillar trim
Removing and installing lower A-pillar trim
Removing and installing A-pillar gap cover
Removing and installing upper B-pillar trim
Removing and installing lower B-pillar trim
Removing and installing C-pillar trim
Removing and installing D-pillar trim
Removing and installing side trim
Removing and installing floor covering
Removing and installing foot rest
Luggage compartment trims
Assembly overview ? lower rear lid trim
Removing and installing lower rear lid trim
Removing and installing lock carrier trim
Removing and installing fastening rings
Roof trims
Assembly overview ? moulded headliner
Removing and installing roof end strip
Removing and installing moulded headliner

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