Get Trim,insulation -> Removing and installing moulded headliner Guide for Volkswagen Multivan SUV Seventh Generation (2024-2025)

Multivan 2025 ➤ , Multivan 2022 ➤

General body repairs, interior - Edition 09.2024

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– Use removal wedge from removal wedge set - VAS 895 015-

to release clips -2-.

– Pull off roof end strip -2- far enough to gain access to electri‐

cal connector.

– Disconnect electrical connector.

– Remove roof end strip -2-.

Installing

Install in reverse order of removal, observing the following:

– Bring sealing lip of rear lid seal into installation position.

8.3

Removing and installing moulded

headliner

8.3.1

Removing and installing moulded

headliner, rear, without glass panel

Special tools and workshop equipment required

♦ 3 mm drill bit, commercially available

♦ Drill, commercially available

♦ Step drill bit, commercially available

♦ Suitable drill bit 3 mm, commercially available

♦ hook - 3370-

♦ step drill bit, commercially available

Note

The moulded headliner is removed along with the vents. The

vents can only be removed after the moulded headliner has

been removed.

The rear moulded headliner without glass panel will henceforth

be referred to as “moulded headliner”.

Removing

– Remove front moulded headliner ⇒ Rep. gr. 70 ; Removing

and installing moulded headliner .

– Release C-pillar trims ⇒ Rep. gr. 70 ; Removing and instal‐

ling C-pillar trim .

– Remove roof end strip ⇒ Rep. gr. 70 ; Removing and instal‐

ling roof end strip .

172

Rep. gr.70 - Trim, insulation

Multivan 2025 ➤ , Multivan 2022 ➤

General body repairs, interior - Edition 09.2024

– Remove individual seats ⇒ Rep. gr. 72 ; Removing and

installing individual seats .

– Pull air duct system in D pillar -2- out of moulded headliner

-1-.

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Vehicles with operating and display unit for rear air conditioning

system - E265-

– Use commercially available plastic wedge to release cover

with operating and display unit for rear air conditioning sys‐

tem - E265- -2- far enough to gain access to electrical con‐

nector.

– Disconnect electrical connector.

– Remove cover with operating and display unit for rear air

conditioning system - E265- -2-.

– Unscrew bolt -1-.

All vehicles (continued)

– Unscrew bolt -1-.

8. Roof trims

173

Multivan 2025 ➤ , Multivan 2022 ➤

General body repairs, interior - Edition 09.2024

– Insert hook - 3370- -2- through opening in net partition re‐

tainer, and pull net partition mounting -1- to unclip it.

lk

Important

•

The net partition mounting must be unclipped at right angles

to the vent.

NOTICE

Risk of damage from incorrect handling.

– Do not kink moulded headliner.

– Release moulded headliner from beading of door seal and

sliding door seal.

– Pull moulded headliner in opposite direction of travel out of

clips.

Note

Moulded headliner is held in place by the arrester straps.

– Release fastener -arrow-, and disconnect electrical connec‐

tors -1- at rear interior lights/reading lights.

Note

The electrical connectors on the interior lights/reading lights and

the arrester strap bolts can be accessed between the moulded

headliner and the roof cross member.

Note

The locking element of the electrical connectors on the interior

lights/reading lights is located on the left-hand side when seen

in the direction of travel.

174

Rep. gr.70 - Trim, insulation

Multivan 2025 ➤ , Multivan 2022 ➤

General body repairs, interior - Edition 09.2024

– Detach arrester strap -1- from body by unscrewing bolt -2-

between moulded headliner and roof cross member.

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Important

•

The aid of an additional person is required for the subse‐

quent work steps.

– Remove moulded headliner towards rear.

– Place moulded headliner on a clean and soft surface.

Installing

Install in reverse order of removal, observing the following:

– Pull clips -1- out of roof cross members.

– Insert clips -1- into holder -2- in direction of -arrow-.

– Release vent’s freely accessible retaining clips.

On front left and front right on air duct

NOTICE

Risk of damage to air duct

– Do not drill hole too deep.

8. Roof trims

175

Multivan 2025 ➤ , Multivan 2022 ➤

General body repairs, interior - Edition 09.2024

Note

Access to the retaining clip of the vent can be obtained by

drilling a hole into the air duct.

– Pre-drill hole -1- with a commercially available drill and a

3 mm drill bit, commercially available .

– Drill hole -1- with a commercially available drill and step drill

bit, commercially available to 10 mm.

Important

•

Make sure to maintain dimension -a- = 13 mm.

Make sure to maintain dimension -b- = 45 mm.

– Use a commercially available screwdriver to release retain‐

ing clip through hole. At the same time, remove vent from

moulded headliner.

– Cut 2 pieces of self-adhesive aluminium foil ⇒ Electronic

parts catalogue (ETKA) to size of 40 × 28 mm.

– Clean bonding surface with cleaning solution ⇒ Electronic

parts catalogue (ETKA) .

– Cover hole in air duct with self-adhesive aluminium foil

⇒ Electronic parts catalogue (ETKA) .

All vehicles (continued)

On rear left and rear right on air duct

NOTICE

lk

Risk of damage to air duct

– Do not drill hole too deep.

Note

Access to the retaining clip of the vent can be obtained by

drilling a hole into the air duct.

– Pre-drill hole -1- with a commercially available drill and a

3 mm drill bit, commercially available .

– Drill hole -1- with a commercially available drill and step drill

bit, commercially available to 10 mm.

Important

•

Make sure to maintain dimension -a- = 11 mm.

Make sure to maintain dimension -b- = 85 mm.

– Use a commercially available screwdriver to release retain‐

ing clip through hole. At the same time, remove vent from

moulded headliner.

– Cut 2 pieces of self-adhesive aluminium foil ⇒ Electronic

parts catalogue (ETKA) to size of 40 × 28 mm.

– Clean bonding surface with cleaning solution ⇒ Electronic

parts catalogue (ETKA) .

– Cover hole in air duct with self-adhesive aluminium foil

⇒ Electronic parts catalogue (ETKA) .

176

Rep. gr.70 - Trim, insulation

Multivan 2025 ➤ , Multivan 2022 ➤

General body repairs, interior - Edition 09.2024

All vehicles (continued)

lk

– Route arrester strap -1- in retainer -arrows- on moulded

headliner, and engage clips.

Important

•

The aid of an additional person is required for the subse‐

quent work steps.

– Position moulded headliner in front and rear centring ele‐

ment.

– Clip in moulded headliner.

– Make sure that no electrical wires are trapped.

– Screw in bolts -1- by hand, and tighten them.

Tightening torques

♦ ⇒ Rep. gr. 70 ; Assembly overview – moulded headliner

♦ ⇒ Rep. gr. 68 ; Assembly overview – net partition

8.3.2

Removing and installing moulded

headliner, front, without glass panel

Special tools and workshop equipment required

♦ release pliers - T10558A-

The front moulded headliner without glass panel will henceforth

be referred to as “moulded headliner”.

Removing

– Remove upper A-pillar trims ⇒ Rep. gr. 70 ; Removing and

installing upper A-pillar trim .

8. Roof trims

177

Multivan 2025 ➤ , Multivan 2022 ➤

General body repairs, interior - Edition 09.2024

– Release upper B-pillar trims ⇒ Rep. gr. 70 ; Removing and

installing upper B-pillar trim .

– Release sun visors ⇒ Rep. gr. 68 ; Removing and installing

sun visor .

– Remove sun visor centre mounts ⇒ Rep. gr. 68 ; Removing

and installing sun visor centre mounts .

– Remove cover for driver assist systems ⇒ Rep. gr. 68 ;

Removing and installing cover for driver assist systems .

– Remove front interior light - WX1- ⇒ Electrical system; Rep.

gr. 96 ; Controls; Removing and installing front interior light

[WX1] .

lk

– Remove driver side illuminated vanity mirror - W20- and

front passenger side illuminated vanity mirror - W14-

⇒ Electrical system; Rep. gr. 96 ; Lights; Removing and

installing illuminated vanity mirror [W20]/[W14] .

– Remove roof grab handles ⇒ Rep. gr. 68 ; Removing and

installing roof grab handle .

NOTICE

Risk of damage from incorrect handling.

– Do not kink moulded headliner.

– Release retaining clips -2- using release pliers - T10558A- .

When doing this, lower moulded headliner -1- slightly.

– Ensure that release pliers - T10558A- are positioned central‐

ly in retaining clips.

NOTICE

Risk of damage from incorrect handling.

– Do not kink moulded headliner.

178

Rep. gr.70 - Trim, insulation

Multivan 2025 ➤ , Multivan 2022 ➤

General body repairs, interior - Edition 09.2024

– Release moulded headliner -1- from door seal beading -2-.

– Pull moulded headliner -1- in direction of travel out of clips.

Important

•

The aid of an additional person is required for the subse‐

quent work steps.

– Remove moulded headliner -1- towards side.

lk

Installing

Install in reverse order of removal, observing the following:

– Pull clips -1- out of roof cross members.

– Insert clips -1- into holder -2- in direction of -arrow-.

Important

•

The aid of an additional person is required for the subse‐

quent work steps.

– Position moulded headliner in front and rear centring ele‐

ment.

– Clip in moulded headliner starting at front.

– Make sure that no electrical wires are trapped.

8.3.3

Removing and installing moulded

headliner, front, with glass panel

Special tools and workshop equipment required

♦ release pliers - T10558A-

♦ removal wedge - T40233-

The front moulded headliner with glass panel will henceforth be

referred to as “moulded headliner”.

8. Roof trims

179

Trim,insulation -> Removing and installing moulded headliner for Your Volkswagen Multivan SUV Seventh Generation (2024-2025)

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